Sankyo Seisakusho (Sankyo) is a Japanese provider of automation technology. The company relies on Siemens motion control solutions when developing new servo-driven belt feeders and indexers for presses. Sankyo’s new developments are primarily used in the production of engines for plug-in hybrid and electric vehicles. The Siemens technology allows Sankyo to combine two demanding technical systems, a feeder and an indexer while increasing the accuracy, efficiency and speed of its machines. The future-proof automation improves productivity and allows the technology company to maintain its position in the global market and to remain competitive.
The new servo-driven belt feeders and indexers integrated into the press allow the motor core to be arranged at an angle during stacking and the angle of rotation can be freely selected by the operator. A special vibration damping system increases operational safety. The challenge of this new solution was that the motors are cooled with compressed air instead of water in the press area. In order to ensure that the system was no more complicated than it needed to be while still adhering to international standards, Sankyo turned to Siemens for the motion control. The global company met all the Japanese manufacturer’s essential expectations.
End-to-end solution
The Siemens solution is based on a direct drive system comprising Simotics T-1FW6 high-performance torque motors for the main drive and Simotics S-1FK7 servo motors for the auxiliary. Sinamics S120 converters complete the drive. Control is provided by a Simotion D motion control system that is operated from a Simatic Comfort Panel TP1500 HMI (Human Machine Interface) supplemented by a local Simatic ET 200SP distributed I/O. Communication is via the open industrial Ethernet standard Profinet.
Huge project success and plans for the future
The Siemens solution allowed Sankyo to integrate two demanding, technical systems – a feeder and an indexer. It coordinates the individual movements of both systems and synchronises them with the main press. The new drive system optimises the machine characteristics of the feeder. Spurred on by the success of this project, Sankyo is already planning the next steps. Together with Siemens, the company intends to develop an even more powerful servo-driven feed unit for presses. The drive will still be based on Simotics motors and a Simotion motion control system, but the aim is to achieve shorter cycle times for material processing.
Robotic filling systems for the pharmaceutical industry
Motion Control & Drives
Pharma Integration, a leading pharmaceutical manufacturer, aims to replace traditional mechanical filling lines with compact, fully automated systems that are 100% robot-driven using machines known as Azzurra. Their integrated Faulhaber drives play a crucial role in the fill-finish process, ensuring the highest precision and safety across multiple production steps.
Read more...New generation soft starter ranges
Motion Control & Drives
Schneider Electric has launched its new generation Altivar ATS430 and ATS490 soft starter ranges in Anglophone Africa, the latest innovations in motor control technology.
Read more...Machinery maintenance and the hidden cost of fuel adulteration
Motion Control & Drives
Fuel adulteration is one of the most insidious threats to industrial machinery, safety and environmental compliance. Craig FitzGerald, chief executive officer of ISO-Reliability Partners, discusses how this widespread issue undermines mechanical performance and operational safety, and also poses significant legal and financial risks.
Read more...Sensorless control of brushless
Motion Control & Drives
Many applications would benefit from a brushless motor without a sensor. A method developed by maxon is now setting new standards for precision and reliability.
Read more...Precise information in the cockpit with FAULHABER stepper motors
Motion Control & Drives
For the display of Bugatti’s upcoming luxury model, Tourbillon, something truly special will be presented. Instead of a digital version, the driver will see a genuine Swiss timepiece behind the steering wheel.
Read more...Next-generation road-legal race car. Siemens South Africa
IT in Manufacturing
Siemens Digital Industries Software has announced that Briggs Automotive Company (BAC) will move to the Siemens Xcelerator portfolio of industry software and use it to develop the next generation of its single-seater road-legal race car, Mono.
Read more...Complete mine hoist systems
Motion Control & Drives
From friction to single and double drum hoists, ABB is a complete supplier of various types of mine hoist systems.
Read more...Innovative braking technology for heavy-duty hoists
Motion Control & Drives
The electro-hydraulic disc brakes in the DX series from RINGSPANN have been re-engineered, and are proving to be a trendsetter in the holding and emergency stop systems in the hoists of heavy-duty and container cranes.
Read more...Sustainable energy management Siemens South Africa
IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version