IT in Manufacturing


Water meet your digital twin

November 2025 IT in Manufacturing

In South Africa, where ageing infrastructure is affecting the supply of water to communities and businesses, projects need to be developed and implemented efficiently, with minimal delays.

Digital twins now serve as an important tool to modernise this ageing infrastructure. As virtual replicas of physical assets, digital twins can integrate real-time data and advanced modelling, allowing engineers to assess the potential impact of proposed changes.

Importantly, digital twins can identify risks, optimise efficiency and highlight necessary adjustments in the design phase rather than after construction begins. This ensures that infrastructure upgrades are informed by predictive analytics, reducing delay, minimise costs and enhancing reliability. It is virtual technology at its finest. with a strong layer of intelligence that can go a long way in significantly improving water infrastructure upgrades and management thereafter.


Peter Marumong, Cluster WWW segment leader at Schneider Electric.

Twinning for the win

The digital twin environment allows operators to emulate changes in equipment, networks and infrastructure before making any physical modifications. In the case of water management, digital twin technology offers benefits such as:

Enhanced visibility: Operators can monitor the water network in real time, gaining insights into equipment performance and potential failures before they occur.

Optimised maintenance: Predictive maintenance strategies, informed by AI-driven data analysis, help utilities reduce unplanned downtime and extend asset lifespan.

Reduced energy consumption: By analysing operational data, digital twins help optimise energy use, particularly in energy-intensive processes like desalination.

Support for proactive decision-making: Simulating various scenarios allows utilities to assess the impact of upgrades or replacements without physical intervention, mitigating risks and reducing costs.

Digital twin technology at work

Schneider Electric’s digital twin technology has been successfully implemented in the water industry across the globe. As a prime example, the Tekniska verken water utility in Linköping, Sweden has utilised Schneider Electric’s EcoStruxure Water Advisor-Water Simulation software to create a real-time digital twin. This implementation has helped the municipal water utility optimise its operations, reduce water losses to 8% (which is half of the national average) and ensure uninterrupted service to the city’s 150 000 inhabitants.

Furthermore, the digital twin technology enables Tekniska verken to predict and assess risks related to pressure or flow variations, making it a crucial tool in detecting and addressing water leaks.

Schneider Electric’s AI-powered digital twin solutions are also helping operators identify patterns in energy use and optimise desalination processes. One customer based in the Red Sea reported a 20% improvement in operational efficiency after deploying Schneider Electric’s digital solutions.

By leveraging our AI-powered digital twin solutions to analyse fast-moving data and repetitive patterns, utilities can significantly reduce the energy footprint of desalination plants, making water treatment more sustainable and cost-effective.

As water demand continues to grow, municipalities and utilities must adopt solutions that safeguard this vital resource. Digital twin technology is providing an important solution, allowing for smarter, data-driven decision-making in today’s water infrastructure management.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

How smart signalling can transform Africa’s manufacturing future
Schneider Electric South Africa Industrial Wireless
Imagine a factory floor where humans and machines communicate in real time with issues flagged instantly, workflows adjusted seamlessly and downtime reduced to near zero. This is the reality unfolding across Africa as manufacturers embrace the next generation of intelligent signalling technologies.

Read more...
Unpacking the technoeconomic case for cleaner power in wastewater plants
Schneider Electric South Africa Electrical Power & Protection
Behind every reliable wastewater plant is an electrical system exposed to the effects of harmonics, voltage distortion and overloaded networks caused by fleets of variable speed drives on pumps and aerators.Together, they steadily drive up maintenance demands and elevate the risk of failure.

Read more...
Advanced DCSs preserve what must not change while enabling
Schneider Electric South Africa PLCs, DCSs & Controllers
Next-generation DCSs, such as Schneider Electric’s Foxboro, are preserving the best of the old while introducing the new in a less disruptive manner.

Read more...
Rethinking power for Africa’s data centres
Schneider Electric South Africa Electrical Power & Protection
Africa’s digital economy is scaling faster than its power systems. If it wants resilient, competitive and sustainable data centres, the starting point must be a grid-to-chip architecture rather than a genset-first mentality.

Read more...
Siemens ecosystem strengthens data and AI integration
Siemens South Africa IT in Manufacturing
Siemens has announced significant expansions to its Industrial Edge ecosystem, accelerating data and AI integration and releasing enhanced cybersecurity functionalities. These enable a seamless integration of IT and OT environments, optimise processes and reduce operational disruptions.

Read more...
Unifying building information into a sea of insight
Schneider Electric South Africa Electrical Power & Protection
Facility managers realise that in order to gain the most from building automation, they can longer deploy and operate technologies in isolation. Modern, integrated building management solutions address this challenge by bringing data from multiple sources and dispersed locations like HVAC, lighting, access control, lifts, generators, field devices, energy and

Read more...
Why digital LV switchboards matter
Schneider Electric South Africa Electrical Power & Protection
Today’s buildings account for up to 40% of global energy consumption and CO2 emissions. However, buildings are also expected to deliver higher availability and stronger safety performance while also being sustainable. Digital swirchboards make a difference in the way buildings are developed, upgraded and managed.

Read more...
Siemens manages shipbuilding process for HD Hyundai
Siemens South Africa IT in Manufacturing
Siemens has been selected by HD Korea Shipbuilding & Offshore Engineering as a preferred partner to establish an integrated platform to manage the entire shipbuilding process as a single data flow to help ensure consistency across all its global shipyard facilities.

Read more...
The new energy landscape for buildings will be enabled by e-mobility
Schneider Electric South Africa Electrical Power & Protection
The adoption of the electric vehicle continues to proliferate, and buildings are becoming a vital part of the e-mobility movement, which requires a whole new approach to energy management.

Read more...
Transforming the process industry through digitalisation
Endress+Hauser South Africa IT in Manufacturing
By connecting field devices, systems and people, digitalisation creates new opportunities to optimise operations, enhance maintenance strategies and support continuous improvement. As a leading instrumentation provider and major source of process data, Endress+Hauser plays a key role in enabling this transformation.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved