Motion Control & Drives


Manufacturers should go PFAS-Free

June 2025 Motion Control & Drives

igus continues to develop engineered plastics that are free of per- and polyfluoroalkyl substances (PFAS-free) in response to mounting evidence of severe environmental and health hazards caused by these chemicals.

These ‘forever chemicals’, so called because of their inability to break down in nature, have been linked to widespread pollution of water, soil, wildlife and can even be found in human bloodstreams. They’re used in everything- from non-stick cookware to industrial lubricants, and most significantly for the engineering sector, polymer-based components.

Juan-Eric Davidtz, product manager for bearings at igus South Africa, explains that the widespread use of PFAS in industrial polymers, particularly Polytetrafluoroethylene (PTFE), best known by its trade name Teflon, is far greater than most people realise. “Most of the components manufactured today contain some form of PFAS, they are everywhere. Even when companies claim their materials are “safe”, it often means the PFAS they’re using simply hasn’t made it onto the regulatory blacklist – yet.”

The issue is that many manufacturers continue to use hazardous PFAS compounds because they offer great performance in reducing friction and wear. This performance comes at a cost, as once these synthetic materials enter the environment, they remain there indefinitely. They do not biodegrade, they accumulate in living organisms and they can pose long-term health risks.

“It’s not about being a “greenie”, it’s about responsibility. These materials are synthetic − nothing like it exists in nature − so they don’t break down. They end up in our rivers, in fish and ultimately in us. At some point, we’ve got to ask ourselves whether it’s worth it”. igus, the German-based motion plastics company has decided the answer is “No”.

As a global innovator in polymer technology for over 60 years, igus has taken proactive steps to reduce and eventually eliminate harmful PFAS from its products. The company distinguishes between hazardous PFAS and non-hazardous PFAS, a critical distinction in the industry.

“We’re already offering performance-based alternatives that are free of PTFE and contain only safe non-hazardous PFAS. We’re not waiting until regulators force the industry’s hand. We’re adapting now. We have invested in research and development to engineer new bearing materials that meet the same stringent performance criteria without relying on banned or soon to be banned chemicals. These next-generation materials are not only wear resistant and self lubricating, they are also safer for people and the planet,” says Juan-Eric.

He says the company has released a white paper outlining the status of PFAS in engineering plastics, listing which substances are under scrutiny and how igus materials compare in terms of both performance and environmental impact. This white paper is available for download on the igus website and is a must-read for any forward-thinking manufacturer.

The European Chemicals Agency (ECHA) and similar bodies around the world are tightening restrictions on PFAS. Although South Africa has not made its position known on the use of these chemicals, it is clear that companies that continue to use banned or restricted chemicals risk regulatory penalties and reputational damage abroad.

Customers concerned about environmental compliance, safety or long-term sustainability can already specify igus materials that are PTFE-free and free of listed hazardous PFAS. In industries such as automotive, food processing and packaging, where trace contamination can have significant downstream effects, this level of assurance is becoming increasingly essential.

The era of looking the other way while PFAS pollute our environment is drawing to a close. Companies like igus are demonstrating that it is not only possible, but commercially viable to transition to safer alternatives without compromising on performance. “It’s about moving with the times. As South Africans, let’s stop waiting for the last minute. The solutions are already here,” Juan-Eric concludes.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Osterwalder launches multi-plate, fully electric powder press
Motion Control & Drives
Osterwalder Technology has launched the MPneo 480, a 480 kN fully electric multi-plate powder press with up to six cross-pressing modules. Designed for hard metals, ceramics and advanced engineered materials, the press supports complex geometries and offers optional

Read more...
Cutting-edge plastic e-chain protects cables in cleanrooms
igus Enclosures, Cabling & Connectors
igus has developed the C6 cleanroom energy chain with an e-spin guide system that allows abrasion-resistant cable travel over distances of up to 30 metres without generating the microparticles that standard energy chains produce.

Read more...
Ground helical racks for superior precision and durability
Motion Control & Drives
KHK USA has announced its ground helical rack series, engineered for smooth operation, high torque transmission and long-lasting performance in precision motion systems. The racks are designed for demanding environments such as machine tools, high-speed automation equipment and precision positioning systems.

Read more...
SpinDrive launches Magma X100 active magnetic bearing controller
Motion Control & Drives
SpinDrive has launched the Magma X100, a new active magnetic bearing controller platform for applications up to 150 kW. The platform brings oil-free, frictionless bearing technology to mobile machinery, semiconductor equipment and other high-speed rotating equipment at a cost comparable to conventional bearing solutions.

Read more...
Sealed split spherical roller bearings deliver rapid installation and reduced downtime
SKF South Africa Motion Control & Drives
SKF Cooper sealed split spherical roller bearings combine a split design with premium engineering to enable rapid installation and simplified maintenance, reducing mean time to repair by up to 70% and keeping operations running in sectors from mining to food and beverage.

Read more...
Inclination sensors for motion control
ifm - South Africa Sensors & Transducers Motion Control & Drives
The JBC dynamic inclination sensor from ifm offers accurate angle measurement in the most demanding conditions, filtering out motion disturbances such as vibrations, shocks and vehicle dynamics to deliver reliable inclination values via IO-Link or programmable switch outputs.

Read more...
Inside the Giant Magellan Telescope with mechanical engineering at astronomical scale
Motion Control & Drives
Construction of the Giant Magellan Telescope, set to become the world’s largest Gregorian optical infrared telescope, is well underway. While its scientific mission is to transform astronomy, its performance depends heavily on advanced mechanical, hydraulic and pneumatic engineering.

Read more...
Drives cut energy use by up to 30% amid rising costs
Motion Control & Drives
Rockwell Automation’s PowerFlex 755TS variable frequency drives are delivering energy reductions of 10 to 30% in Africa’s industrial operations, with adaptive control and predictive maintenance features that cut downtime by up to 50%.

Read more...
Proportionate specification for hazardous locations
Motion Control & Drives
As automation spreads deeper into processing, handling and transport operations, motors are increasingly required to operate in spaces that sit on the edge of hazardous zones.

Read more...
Keep your turbines spinning
Motion Control & Drives
No turbine is immune from wear and tear. Unexpected downtime or poor performance can quickly degrade its value and lifespan, but strategically maintained turbines can deliver decades of performance.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved