IT in Manufacturing


The shape of water – automating hydropower operations

March 2025 IT in Manufacturing


Kobus Vermeulen, direct sales executive, Process Automation at Schneider Electric.

Hydropower is undoubtedly one of the building blocks of today’s renewable energy industry, with the first bona fide hydroelectric plant established in Wisconsin, USA in 1882. Today, hydropower accounts for about 16% of the world’s total electricity generation and is, according to the IEA, the world’s largest source of renewable energy.

Closer to home, hydropower is used across the African continent, with many countries featuring major hydroelectric plants. As it stands, Zambia is the leading producer of hydropower in Africa, generating an estimated 17 terawatt-hours, followed by Mozambique with 16 terawatt-hours, and Ethiopia in third place with 15 terawatt-hours.

Considering hydropower forms such an important part of the world’s energy posture, it goes without saying that its operations need to be efficient, reliable and sustainable. Like other industry giants, automation must therefore form part of today’s modern hydropower operations to improve resource management and enhance reliability.

Managing resources

Water’s very nature is unpredictable; it is a fluid after all. This makes an important case for automated resource management. Automated systems play a significant role in monitoring and managing water levels, flow rates and real time energy demand. It allows for precise control of water usage, ensuring that hydropower plants operate at optimal levels whilst conserving vital water resources. This precision not only maximises energy output but also safeguards against wastage, contributing to sustainable water management.

Turbine optimisation and energy management

Taking this one, important, step further is the optimisation of turbine performance and energy management. Here, automation offers:

• Real-time monitoring: This continuously tracks turbine parameters such as speed, temperature, pressure and flow rates, and allows operators to make immediate adjustments for optimal efficiency.

• Adaptive control algorithms: These dynamically adjust turbine operations based on changing water flow and energy demand, ensuring maximum efficiency.

• Load forecasting and automatic generation control: By predicting energy demand, a balanced electricity supply is ensured, enhancing grid stability and reliability.

• Smart grid integration: Automated hydropower plants seamlessly integrate with smart grids, improving energy distribution and accommodating fluctuations in renewable energy generation.

Meeting environmental requirements

By investing in automation technologies, hydropower plants operators can readily meet regulatory requirements and achieve their sustainability goals. As mentioned, automation technologies allow for resource management, which in turn reduces the impact on the environment. Furthermore, continuous tracking of environmental parameters such as water quality and aquatic ecosystem health supports regulatory adherence.

Automation also optimises energy conversion, thus lowering greenhouse gas emissions and promoting eco-friendly operations. Importantly, automation also allows hydropower plant operations to react quickly to potential catastrophic issues such as flooding or equipment failures; this in turn minimises environmental risks and enhances safety protocols.

Final thoughts

As the demand for renewable energy continues to grow, automation allows hydropower plants to scale operations efficiently. Automated processes can be adjusted or expanded with minimal increases in labour or operational costs, making them a cost-effective solution for future energy needs.

As the energy sector continues to evolve, hydropower operators must embrace automation to remain competitive and sustainable. Investing in smart technologies today will ensure a more resilient and efficient energy future.

Industry stakeholders, policymakers, and technology providers must collaborate to accelerate the adoption of automation and unlock the full potential of hydropower in the global energy mix.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

All eyes on the modern DCS platform
Schneider Electric South Africa PLCs, DCSs & Controllers
Modernised DCS platforms are no longer confined to hardware-dependent architectures. These systems have evolved to combine the strengths of both PLCs and DCS while adding capabilities that make them more open, resilient and collaborative.

Read more...
Why choose between Capex and Opex if you can Totex?
Schneider Electric South Africa IT in Manufacturing
In a sector marked by cyclical demand, high capital intensity, and increasing regulatory and sustainability pressures, mining, minerals and metals (MMM) companies are re-evaluating how they approach procurement and investment.

Read more...
AI and the smart factory
Schneider Electric South Africa IT in Manufacturing
Imagine walking into a factory where machines can think ahead, predict problems before they happen and automatically make adjustments to realise peak performance. This isn’t science fiction, it’s happening right now as AI continues to transform how we run industrial operations.

Read more...
Why your supply chain should be a competitive advantage
Schneider Electric South Africa IT in Manufacturing
The last five years have placed unprecedented strain on global supply chains. Leading companies are turning the challenge into an opportunity to transform their supply chains into a competitive advantage.

Read more...
Real-time modelling is the key to a resilient, bi-directional energy grid
Schneider Electric South Africa Electrical Power & Protection
Utilities and municipalities are facing a challenge as the country’s legacy power grid, engineered for one-way energy delivery from centralised suppliers to end-users, must rapidly evolve to meet a new paradigm.

Read more...
Shielding data centre growth from the looming power crunch
Schneider Electric South Africa Electrical Power & Protection
Today’s digital economy is placing unprecedented strain on the power grid. The good news is that these challenges are not insurmountable. By adopting proactive strategies such as alternative power sources, infrastructure planning and software, operators can secure capacity, build resilient facilities and scale sustainably.

Read more...
Circuit breaker innovations
Schneider Electric South Africa Electrical Power & Protection
Recent advancements in circuit breaker technology have seen a major step forward in setting new standards for efficiency and sustainability in data centres, industrial and commercial infrastructure.

Read more...
Why AI will never truly understand machines
Wearcheck IT in Manufacturing
Cutting-edge technology and solutions powered by AI are embraced by specialist condition monitoring company, WearCheck, where the extreme accuracy of data used to assess and diagnose machine health is paramount.

Read more...
Buildings and microgrids for a greener future
Schneider Electric South Africa IT in Manufacturing
Buildings are no longer passive consumers of power. Structures of almost every size are evolving into dynamic energy ecosystems capable of generating, storing and distributing their own electricity. Forming part of this exciting transformation are microgrids.

Read more...
Africa’s brightest young battery innovators
Schneider Electric South Africa News
Schneider Electric and Enactus, the international NGO dedicated to inspiring students through entrepreneurial action, have announced the winners of the 2025 Energy Transition Battery Innovation Challenge, funded by the Schneider Electric Foundation. It empowers young innovators to design battery solutions addressing the region’s most pressing energy challenges.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved