IT in Manufacturing


Transforming the electromechanical landscape

June 2024 IT in Manufacturing

The electromechanical industry is fundamentally being transformed by Industry 4.0, which is ushering in an era of more efficient and innovative practices. Increasingly, companies are integrating automation and Artificial Intelligence (AI) to optimise manufacturing processes, enhance productivity, and deliver better solutions to clients.

This technological evolution is not optional, but essential for companies to remain competitive in a rapidly evolving marketplace. Industry 4.0 is a paradigm shift that is driving industry players into a digital future where they can thrive in an increasingly digitised environment.

By introducing advanced technologies such as the Internet of Things (IoT), automation, data analytics and AI, Industry 4.0 is reshaping the electromechanical industry, as these technologies create an intelligent digital connection to historically analogue equipment. This assists companies to increase efficiencies, sustainability, and the safety of their equipment.

Automation and AI also play a critical role in creating continuously improving overall equipment effectiveness (OEE) metrics that in turn optimise manufacturing processes and enhance productivity. Constantly evaluating these metrics through the utilisation of AI algorithms can improve many aspects of the manufacturing process. For example, it can reduce downtime, optimise performance, and enhance quality control and efficient changeovers, all through data-driven decision making.

Increasing profitability

Data-driven decision making from real-time data analytics enables organisations to analyse market trends, customer behaviour, and operational performance to identify opportunities to optimise resource allocation and increase profitability.

Ultimately, digital transformation enables companies to gather more data about their equipment and processes, while AI is key to learning how to improve, progress and evolve into the next industrial revolution. This is a key requirement for traditional electromechanical companies to remain relevant in a market that demands increasingly innovative solutions.

Generally, South African businesses and companies in other parts of the continent are making steady progress in terms of adopting Industry 4.0. It is an exciting era that is underscored by large-scale research and development to find solutions to our unique environmental challenges. Organisations are beginning to see the potential benefits and value that these solutions could bring to them and their customers.

However, the uptake of digital transformation is to some extent being hindered by the prevailing skills gap within the electromechanical sector, and also a fear of change, infrastructure challenges, and a lack of access to capital for many smaller companies. Large organisations, along with government initiatives, are at the forefront of Industry 4.0 adoption, as they endeavour to stay competitive on the international stage.

Overcoming resistance

The biggest challenge for organisations adopting these new technologies is getting buy-in from their internal stakeholders. To overcome resistance to change, they must ensure that every stakeholder understands the value of these solutions. Resistance can manifest in various forms, from a lack of capital commitment to perceived job uncertainty. It is up to the leadership team to explain how these technologies enable the organisation to reach its goals.

Companies can harness the full potential of digital technologies to drive sustainable growth in the electromechanical sector by utilising experts within their organisations. Additionally, they should engage the services of a capable consultant to develop smart technologies that complement existing processes, products and services in a way that adds real value for stakeholders.

Companies such as ACTOM Smart Technologies, a leader in Industry 4.0 solutions, can help organisations adapt, innovate and thrive in the digital age, while optimising efficiency, sustainability and safety. The company is a trusted partner for businesses seeking to embrace digital transformation, automation and a culture of innovation, offering tailored solutions that add real value and ensure long-term success.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Even in autonomous systems, human insight is important
Schneider Electric South Africa IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve

Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
ACTOM plays key role in large transmission substation project in Swellendam
ACTOM Electrical Machines Electrical Power & Protection
ACTOM has been appointed to engineer, procure, construct and commission the 1000 MVA main transmission substation for the Overberg Wind Farm in Swellendam, one of the largest substations of its kind in South Africa.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved