Whether in exhaust systems, pumps or compressors, motors of various sizes are used in almost all production plants and warehouses, quite often in remote locations. Maintaining machines is therefore time-consuming and prone to errors, especially if maintenance personnel are only instructed to perform on-site inspections on an infrequent basis.
Instead, data from multiple motors can be collected, evaluated, centrally displayed and, if necessary, linked to alarm actions in order to warn of impending failures in good time. Users can use radio technology to connect Turck Banner’s QM30VT1 vibration and temperature sensor with the high-performance TX700 HMI device for this purpose.
Has the motor become loose, causing the shaft to be misaligned? Is a bearing jammed or is an attachment out of balance? Mechanical vibration can lead to issues such as these.
The QM30VT1 detects vibrations with a high level of accuracy. For this purpose, the compact MEMS (Micro-Electro-Mechanical System)-based sensor is simply mounted directly on the motor block via a magnetic holder. From there, it delivers speed and acceleration data over two dimensions in different frequency ranges. Changes in the measurement data can then be used to identify various forms of damage.
Measuring the temperature of the motors is also vital, as a significant increase in temperature could be an indication of wear or insufficient lubrication on a bearing. The IP67 sensor also detects such temperature changes within a measuring range of -40°C to +105°C. By wiring the vibration and temperature sensor to the battery-powered DX80 radio module, the measured values are then sent to the receiver module of the DX80 via a proprietary wireless network, making it easy for maintenance personnel to transfer the data from the QM30VT1 sensor.
The customised data visualisation of the motor status data is then clearly displayed on Turck Banner’s TX700 HMI/PLC, allowing maintenance personnel to monitor the condition of the motor. By using the TX VisuPro software, the values from the motor can be displayed in a customisable manner. In addition, users can read out historical trends, extract log data or configure alarms such as automatic email notifications.
Ethernet connection to the company network is also possible, allowing data to be queried throughout the entire company. With this standalone solution, maintenance personnel can always view the status data of all machines – whether on site at the HMI or on every computer in the company network, allowing for preventive maintenance to be performed.
Condition monitoring to go Turck Banner Southern Africa
Fieldbus & Industrial Networking
Anyone who wants to efficiently monitor the climate in control cabinets will find a comprehensive range of control cabinet monitors for the DIN rail in Turck Banner’s cabinet condition monitoring family.
Read more...Step into the visual factory Turck Banner Southern Africa
Editor's Choice Electrical Power & Protection
At Banner, the visual factory comprises three key applications for lighting and indication in industrial settings. These applications include the ability to help machines and workstations quickly communicate their status to people nearby, to use light to guide workers to perform certain tasks such as part picking, and to provide illumination for work areas and tasks.
Read more...Monitoring the voltage drop in cables Turck Banner Southern Africa
Electrical Power & Protection
With its new M12Plus connectors, Turck Banner is directly shifting the condition monitoring of cables subject to severe stress to the connection technology. The connectors, which come with voltage and current monitoring and a Bluetooth chip, enable measured voltage and current values to be sent wirelessly to a controller.
Read more...Smart alternative for float switches ifm - South Africa
Sensors & Transducers
With the LI level sensor, you can reliably detect leakages and point levels on a permanent basis. The capacitive measuring system has no moving parts. Malfunction or maintenance issues due to deposits on the mechanical parts are therefore eliminated.
Read more...Improved inductive coupler sets Turck Banner Southern Africa
Electrical Power & Protection
Online teaser: Turck Banner has updated its inductive coupler sets and now also offers additional functions such as selective pairing in addition to improved performance.
Read more...Telco sensors in the pulp and paper industry Gail Norton Instrumentation
Sensors & Transducers
The pulp and paper industry poses a major problem for most photoelectric sensors. The high level of contamination in these dusty, dirty and grimy environments makes it impossible for most competing sensors to operate and sense reliably and efficiently.
Read more...Robust Ethernet cordset series of cables Turck Banner Southern Africa
Enclosures, Cabling & Connectors
Turck Banner offers a product range comprising a wealth of different connectors and cables, including over 115 000 connection technology solutions with differing degrees of complexity.
Read more...Multicolour strip lights with superior environmental resistance Turck Banner Southern Africa
Electrical Power & Protection
Turck Banner’s industrial LED lighting products are high-quality and energy-efficient lights that provide years of maintenance-free operation, with no bulb or ballast changes required throughout the lifespan of the device.