Bringing innovation and world-class ignition technology to the combustion environment
Technews Industry Guide: Maintenance, Reliability & Asset Optimisation 2018
Sensors & Transducers
Firing up large industrial combustion plants with many burners is a complex process requiring various equipment such as ignitors that require gas or oil to initiate the combustion process. OEN Enterprises just made this process easier and more efficient through the introduction of the new Hegwein Microwave Plasma Ignition System, which forms an electric arc – a bright white plasma – at a temperature in excess of 3500 degrees Celsius. Once introduced into the boiler, it directly ignites liquid fuels as well as pulverised solids like coal and biomass. It can also be used to ignite gaseous and liquid fuels in other combustion applications across industries.
The high ignition temperature of this new ignitor enables high ignition potential, and ignition in oxygen-free environments, with no additional fuels such as gas or oil are required. The new ignitor caters for applications requiring instantaneous and reliable direct ignition of hard coal burners, whist eliminating the time-consuming conditioning of traditional gas and oil start-up burners. It allows for 1 and/or 2 mill operation with higher boiler system availability and improved flexibility of the load control, resulting in a more efficient energy mix usage.
An alternative ignition product that OEN offers is the Durag D-HG series, a high energy spark ignition system (HESI). It has an integrated temperature control and an under and over voltage protection functionality, as well as a discharge control, short circuit test, LED indication for ignition feedback, ready for operation signal and fault finding capability. It produces an energy of 5,6J at a maximum ignition frequency of 20 sparks per second and is also fully programmable to suit specific plant requirements. Varyious ignition lance lengths to suit plant specifications, and a retraction unit are also available.
To evaluate the characteristics of the flame produced, the Durag D-LX 201 range of flame monitors provide fail safe and self-monitoring functionalities. As the D-LX 201 is burner and flame specific, it measures the electromagnetic radiation in the ultraviolet, visible and infrared region of the flame spectrum, and analyses specific portions such as intensity, frequency, flame flicker and stability of the flame in more detail. This enables the flame monitor to indicate that there is a flame, as well as provide a flame on signal and a ‘valid’ ma output. There is also a RS-485 output available that can be used for diagnostics or as a permanent output to the appropriate Durag software.
For more information contact Chesney Brady, OEN Enterprises, +27 (0)11 675 4447, [email protected], www.oen.co.za
Further reading:
Telco sensors in conveyor belt monitoring
Sensors & Transducers
Gail Norton Instrumentation Agencies has developed a low-maintenance conveyor belt monitoring unit built on robust Telco infrared sensors, detecting belt tear and misalignment reliably in harsh coal mining environments.
Read more...
Inductive ring sensors monitor material flow in feeding technology
ifm - South Africa
Sensors & Transducers
ifm’s inductive ring sensors detect metallic parts such as screws and nuts as they pass through tubes at speeds up to 35 m/s, enabling precise counting, flow control and blockage detection, with sensitivity and output functions configurable via IO-Link.
Read more...
Reliable 1D and 2D code reading made simple
SICK Automation Southern Africa
Sensors & Transducers
SICK’s new sensingCam SEC200 image-based code reader brings supermarket-checkout simplicity to logistics and industrial identification, reading 1D and 2D codes reliably with quick browser-based setup, rugged IP65 construction and CRA-compliant cybersecurity.
Read more...
Market opportunity for sensors in humanoid robots
Sensors & Transducers
A new IDTechEx report forecasts the market for sensors in humanoid robots will exceed $6,59 billion by 2037, driven by perception sensors, force/torque sensors, encoders and inertial measurement units across a growing range of commercial robot platforms.
Read more...
The wireless route to safer, more efficient mining operations
Emerson Automation Solutions
Editor's Choice Sensors & Transducers
Modern wireless level measurement technologies are helping mining operations improve process control, increase safety and reduce installation costs. Emerson’s Rosemount 3408 wireless non-contacting radar level transmitter uses 80 GHz frequency-modulated continuous wave radar with HART communication to reach remote assets where cabling is impractical.
Read more...
Telco sensors for harsh environments
Sensors & Transducers
Telco sensors are designed to operate where moisture, particulate contamination and surface fouling would disable conventional sensors, with a range including an adjustable five-metre infrared proximity sensor for harsh industrial environments.
Read more...
The data-driven path to sustainable manufacturing
ifm - South Africa
Editor's Choice Sensors & Transducers
Smart automation is closing the gap between operational efficiency and environmental responsibility, and the data to do it is already inside the plant. With ifm’s sensing and digitalisation technologies, manufacturers can turn machine intelligence into measurable sustainability gains.
Read more...
Expanding visibility in mining operations
Emerson Automation Solutions
Editor's Choice Sensors & Transducers
Advances in wireless communications, condition monitoring and sensing technologies are helping mining operators extend measurement into previously under-monitored areas, improving equipment reliability, process performance and water stewardship.
Read more...
Fiber-optic amplifiers for precise object detection
ifm - South Africa
Sensors & Transducers
The OCF fibre-optic amplifier detects even the smallest or most transparent objects in confined spaces, making proven fibre-optic technology easier and more user-friendly than before.
Read more...
The next era of measurement and instrumentation
Sensors & Transducers
Smart sensors and non-contact radar are reshaping industrial measurement, feeding connected platforms that predict failures before they happen.
Read more...