Energy-saving drives
March 2017
Motion Control & Drives
During the 20th century, sentiment prevailed that power was cheap to produce and that the resources to sustain the greed for energy would never run out. As scientists and lobbyists entered the fray, arguments for sustainability and new ways of producing energy gained momentum.
In a recent conference hosted by CPUT and Eskom, emphasis was laid on educating end-users in the industrial sector about saving power. This initiative falls squarely on the shoulders of machine builders, electrical consultants, importers and distributors of energy saving technology and devices. Variable speed drives (VSDs) enjoyed centre stage at the conference because of their energy saving features and benefits.
Ana-Digi Systems (ADS) is the sole importer of the LSIS range of low and medium voltage VSDs in South Africa and were among the VSD delegates at the conference. Before and since, ADS has been consulting with mines, consultants and industry at large about the benefits of VSDs, which would among other things save energy and correct power factor issues. Another attribute of installations is that there is an immediate saving of about 6%, with an additional saving when starting motors. Unlike soft starters, VSDs ramp the motor up to the desired speed without switching to a bypass. This means that the starting curve is gentle and never exceeds the maximum amps during the ramp-up. At full speed the LSIS drives are designed to improve efficiency by injecting just the right amount of energy into the motor, maintaining the speed and torque needed for the application.
LSIS has spent years perfecting the art of energy saving. A medium voltage drive recently installed in a fan application at a steel mill saved about 60%. The LSIS-M1000 with integrated transformer, LSIS PLC and HMI for control as standard equipment, achieved these savings due to its H-bridge cascade technology, providing low harmonics and near sine wave output thus eliminating the need for input and output filters.
In low voltage applications there have been proven double figure savings by exploiting the auto-tuning algorithms built into the LSLV drive range, which continually hunts for the most efficient current delivery to the motor.
Thus when one is looking to cut the peak tariff charges down to size, for power factor correction or just getting more efficient systems in the plant, LSIS has a complete range of automation systems and VSDs to suit applications from 0,2 kW to 10 000 kW.
For more information contact Ana-Digi Systems, 086 132 3334, [email protected], www.anadigi.co.za
Further reading:
Solving common automation challenges with Festo’s servo drive and servo motor solutions
Festo South Africa
Motion Control & Drives
Automation projects face challenges that include limited installation space, the need for precise and repeatable linear motion, rising cycle-speed demands, and seamless integration with existing control architectures. Festo’s servo portfolio directly addresses these issues with compact, modular drive and motor solutions designed for specific applications.
Read more...
Inside the Giant Magellan Telescope with mechanical engineering at astronomical scale
Motion Control & Drives
Construction of the Giant Magellan Telescope, set to become the world’s largest Gregorian optical infrared telescope, is well underway. While its scientific mission is to transform astronomy, its performance depends heavily on advanced mechanical, hydraulic and pneumatic engineering.
Read more...
Filtration as a reliability driver in motion control systems
Parker Hannifin - Sales Company South Africa
Motion Control & Drives
This article highlights the importance of filtration in motion control systems, how contamination affects performance, and what fleet managers, operators and maintenance teams in southern Africa can do to reduce downtime, avoidable wear and costly repairs, aided by Baldwin Filters.
Read more...
Supporting construction of next-gen floating offshore wind turbines
Motion Control & Drives
While windy locations naturally make ideal spots for offshore wind farms, they bring challenges when it comes to assembling wind turbines, particularly in ports. Mammoet was approached by Euroports to support with the marshalling and assembly of the components that make up the three turbines at Port-la-Nouvelle in France.
Read more...
Rollers excel where profits balance on a knife edge
igus
Motion Control & Drives
Polymer component specialist manufacturer, igus has developed a range of lubrication-free long-life knife edge rollers designed to improve the transfer of products between conveyor belts in high-speed production environments.
Read more...
Bringing physical AI to the factory floor by deploying humanoids in industrial operations
Siemens South Africa
Motion Control & Drives
Siemens and Humanoid have marked a landmark milestone in the journey to bring physical AI from vision to industrial reality. Humanoid’s humanoid robothas been successfully tested in operations at Siemens’ electronics factory in Germany, performing autonomous logistics tasks.
Read more...
Next-generation oil-free motor systems with active magnetic bearings
WEG Africa
Motion Control & Drives
WEG and SpinDrive are collaborating to integrate SpinDrive’s AMBs and built-in IoT condition monitoring into WEG’s market-leading electric motor offering, creating an oil-free, maintenance-free drive solution.
Read more...
Rising demand for advanced coolant technology
Motion Control & Drives
As modern engines become smaller, more powerful and increasingly complex, coolant technology has undergone a fundamental transformation.
Read more...
Addressing cost, supply and disease pressures in Africa’s feed industry
Motion Control & Drives
Feed producers across Africa are operating in an increasingly complex and volatile environment. The pressures are forcing producers to rethink how they operate, balancing cost control, production efficiency and the need for greater flexibility in an unpredictable market.
Read more...
Rapid headframe replacement for Canada’s biggest potash mine
Motion Control & Drives
Mammoet has supported Ledcor with the construction of BHP’s new Jansen potash mine.
Read more...