Energy-saving drives
March 2017
Motion Control & Drives
During the 20th century, sentiment prevailed that power was cheap to produce and that the resources to sustain the greed for energy would never run out. As scientists and lobbyists entered the fray, arguments for sustainability and new ways of producing energy gained momentum.
In a recent conference hosted by CPUT and Eskom, emphasis was laid on educating end-users in the industrial sector about saving power. This initiative falls squarely on the shoulders of machine builders, electrical consultants, importers and distributors of energy saving technology and devices. Variable speed drives (VSDs) enjoyed centre stage at the conference because of their energy saving features and benefits.
Ana-Digi Systems (ADS) is the sole importer of the LSIS range of low and medium voltage VSDs in South Africa and were among the VSD delegates at the conference. Before and since, ADS has been consulting with mines, consultants and industry at large about the benefits of VSDs, which would among other things save energy and correct power factor issues. Another attribute of installations is that there is an immediate saving of about 6%, with an additional saving when starting motors. Unlike soft starters, VSDs ramp the motor up to the desired speed without switching to a bypass. This means that the starting curve is gentle and never exceeds the maximum amps during the ramp-up. At full speed the LSIS drives are designed to improve efficiency by injecting just the right amount of energy into the motor, maintaining the speed and torque needed for the application.
LSIS has spent years perfecting the art of energy saving. A medium voltage drive recently installed in a fan application at a steel mill saved about 60%. The LSIS-M1000 with integrated transformer, LSIS PLC and HMI for control as standard equipment, achieved these savings due to its H-bridge cascade technology, providing low harmonics and near sine wave output thus eliminating the need for input and output filters.
In low voltage applications there have been proven double figure savings by exploiting the auto-tuning algorithms built into the LSLV drive range, which continually hunts for the most efficient current delivery to the motor.
Thus when one is looking to cut the peak tariff charges down to size, for power factor correction or just getting more efficient systems in the plant, LSIS has a complete range of automation systems and VSDs to suit applications from 0,2 kW to 10 000 kW.
For more information contact Ana-Digi Systems, 086 132 3334, sales@anadigi.co.za, www.anadigi.co.za
Further reading:
New motion platform for tube laser processing
Motion Control & Drives
Aerotech has announced the LaserTurn280, a motion platform for laser machining of cylindrical medical device components, offering calibrated accuracy of plus or minus 1 micrometre and designed for integration into high-volume production lines.
Read more...
Functional safety in modern factory automation
Motion Control & Drives
Functional safety in modern factory automation allows machines to operate at controlled speeds or hold axes at standstill rather than shutting down entirely. Kollmorgen’s Safe Motion monitor software now supports additional safety-rated encoder protocols, extending these capabilities to precision and linear motion applications.
Read more...
Sinamics G210 versatile drive for continuous motion applications
Motion Control & Drives
Siemens has expanded its drive portfolio with the Sinamics G210, a versatile converter for continuous motion applications that combines motor openness with modular hardware, software options and flexible communication on a scalable OEM platform.
Read more...
Trends and outlook for actuators in humanoid motion
Motion Control & Drives
The humanoid robotics industry is shifting from prototype development to early commercial adoption, with electric actuators dominating current designs and materials innovation set to define next-generation hardware. IDTechEx forecasts a 47% compound annual growth rate for humanoid unit sales over the next decade.
Read more...
Specialist girder frame trailer solves challenging transformer delivery
Motion Control & Drives
Mammoet used its high-capacity girder frame trailer to transport an oversized Hitachi Energy transformer 130?km by road from Ludvika to Köping Port in Sweden, then completed a RoRo transfer to a heavy-lift vessel bound for China.
Read more...
SEW-EURODRIVE to exhibit energy-efficient automation at Propak Cape
SEW-EURODRIVE
Motion Control & Drives
SEW-EURODRIVE will showcase its MOVI-C modular automation portfolio at Propak Cape, demonstrating how integrated drive and automation technologies can help processing and packaging companies reduce energy consumption and improve production consistency.
Read more...
XPlanar aids innovation in laser processing
Beckhoff Automation
Editor's Choice Motion Control & Drives
Aalborg University is among the first in the world to test Beckhoff’s XPlanar intelligent transport system in advanced laser processes, achieving micrometer-precise workpiece positioning and dramatically shorter lead times compared with traditional tool-based manufacturing.
Read more...
Sinamics G210X for advanced pump, fan and compressor applications
Siemens South Africa
Motion Control & Drives
Siemens has introduced the Sinamics G210X, a frequency converter for pump, fan and compressor applications combining easy engineering, IP55 protection and integrated S2 system redundancy for reliable operation in demanding infrastructure environments.
Read more...
Pittsburgh’s Commercial Street Bridge replaced in under 24 hours
Motion Control & Drives
Mammoet used specialist skidding equipment to slide a 10?000 ton replacement bridge into position on Pittsburgh’s Commercial Street in a single day shift, cutting what would have been four years of traffic disruption to just 17 days of closure.
Read more...
Managing inertia, loads and speed in modern linear motion systems
Bearing Man Group t/a BMG
Motion Control & Drives
BMG, through its partnership with Rollon, supplies advanced linear motion systems for high-load, high-speed robotics and automation applications. Specialist guidance on inertia, mechanical stress and cantilevered loading helps engineers select the right solution for demanding environments.
Read more...