July 2014System Integration & Control Systems Design
Beckhoff’s Scientific Automation integrates robotics, measurement technology and condition monitoring into the standard control platform alongside PLC, motion control and safety technology. TwinCAT utilises the multi-core technology of modern processors, so that complex mathematical algorithms for robotic applications or measurement analysis can be performed on separate cores, without performance implications for the PLC. When configuring a PC-based controller with multi-core CPU, the TwinCAT user can define which cores are visible to the operating system and which ones are 100% available to the TwinCAT runtime. This allows robot transformations to be calculated on one core while the PLC is executed on another.
PC-based control integrates six-axis robot kinematics into the standard controller
With TwinCAT kinematic transformation, various robot kinematics such as 2-D parallel kinematics, 3-D delta or Scara can be programmed either with DIN 66025 commands or with the PLCopen-compliant function blocks from the PLC.
Beckhoff provides for a uniform appearance at the assembly cell with a scalable range of active and passive panels featuring multi-touch operating technology. Display sizes from 175 to 600 mm as well as versions with different connections and processor powers provide the user with maximum variety and flexibility. Further advantages of the multi-touch panel series are gained from the use of CP-Link 4, a one cable technology for separating the control unit from the PC by a distance of up to 100 m: Video signal, USB 2.0 and power supply are carried by a standard CAT.6A cable. The user benefits not only from the higher flexibility, but from the reduced cable and assembly costs.
Acceleration and angle measurement directly in the field
Measures to optimise machine availability, e.g. condition monitoring, are becoming increasingly important in mechanical engineering. To integrate condition monitoring Beckhoff offers suitable I/O components and TwinCAT 3 libraries, and the latest addition to this product family is the EP1816-3008 EtherCAT Box. Equipped with two integrated three-axis acceleration sensors and 16 digital inputs, it can be used for an easily installed and cost-effective implementation of vibration and shock as well as tilt monitoring in longitudinal and transverse directions. Thus users can acquire additional data on the status of robotic and gantry type applications with high precision and no great effort.
Modernising Vertical Filter Press Machines with Future-Focused Control Systems
System Integration & Control Systems Design Project and Industry
Pressure Filter Specialists approached us to modernise vertical filter press machines for the Minerals and Metals industry. The goal was to improve reliability, reduce downtime, ...
Read more...PC-based control in the plastics industry Beckhoff Automation
Fieldbus & Industrial Networking
Nissei Plastic, an injection moulding machine manufacturer based in Japan is implementing a worldwide tend towards open automation systems from experienced specialists using PC and EtherCAT-based control technology from Beckhoff.
Read more...PC-based control for flat wire motors for electric vehicles Beckhoff Automation
Editor's Choice Motion Control & Drives
Special machine manufacturer, ruhlamat Huarui Automation Technologies has unveiled the second generation of its mass production line for flexible stators with bar winding (pins). This enables an extremely short production cycle and line changeover times, supported by PC- and EtherCAT-based control technology from Beckhoff.
Read more...Project & industry
System Integration & Control Systems Design Project and Industry
This project involved delivering a complete electrical, instrumentation, and automation solution for a new OEM drum-twister machine, replacing an ageing unit in a major cabling production ...
Read more...PC-based control optimises robotic parts handling on plastics machinery Beckhoff Automation
Editor's Choice Fieldbus & Industrial Networking
NEO is a cartesian robot developed by INAUTOM Robótica in Portugal for parts removal on plastics machinery. Its aim is to increase system productivity. NAUTOM Robótica has entered into a strategic partnership with Bresimar Automação to increase the working speed of the cartesian robots using advanced control and motion solutions from Beckhoff. The result is a comprehensive, future-proof automation solution for its entire family of cartesian robots.
Read more...PC-based control for flat wire motors for electric vehicles Beckhoff Automation
Fieldbus & Industrial Networking
Special machine manufacturer, ruhlamat Huarui Automation Technologies unveiled the second generation of its mass production line for flexible stators with bar winding. This enables extremely short production cycle and line changeover times, supported by PC- and EtherCAT-based control technology from Beckhoff.
Read more...Hans Beckhoff receives German Mechanical Engineering Award Beckhoff Automation
News
Hans Beckhoff has received the 2025 German Mechanical Engineering Award. This prestigious award honours entrepreneurs who have set standards in machine and system engineering, driven innovation, and taken on social responsibility.
Read more...Intuitive CNC HMIs with simulation functionality Beckhoff Automation
SCADA/HMI
The TwinCAT 3 automation software from Beckhoff offers two new function libraries for CNC-specific user interfaces. These were used to create an advanced, intuitive HMI application specifically for CNC purposes and to simulate part machining using real-time data.
Read more...It’s a risky business not to challenge standard language
System Integration & Control Systems Design
On the surface, contracts all look alike. Once you’ve seen one, you’ve seen them all, or so it seems. Maybe so, but hidden within the standard language can be language that shifts the other party’s risk to you.
Read more...PC-based control technology in additive manufacturing Beckhoff Automation
Editor's Choice Fieldbus & Industrial Networking
As an open control platform, PC-based control supports different engineering approaches, including low-code programming. The machine builder, Additive Industries uses this to create the code for the TwinCAT runtime of its 3D printers.
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