Energy consumption at the biological stage is one of the main cost drivers in wastewater treatment plants, due mainly to the oxygen blowers in the aeration process. Optimisation of this process offers enormous potential for energy and cost savings.
More efficient aeration control
Oxygen blowers are often operated in a time-based fashion or using only a simple form of oxygen control. In many cases the blowers run longer than necessary resulting in wasted energy. Endress+Hauser now offer an aeration solution for dynamic control of blower hardware in accordance with the actual load, this is Liquicontrol.
It optimises operating times for nitrification and de-nitrification processes, which minimises energy consumption and operating costs. Moreover, Liquicontrol ensures accurate and reliable outlet values at all times. This modular and scalable system can also be used for phosphate elimination. Precipitant pumps are controlled based on the actual load, offering significant savings on precipitant costs. Based on a PLC and individual signal interfaces, it is available as a stand-alone solution or as a master-slave configuration for larger plants with multiple aeration basins. This allows simple integration into existing process control systems and incorporation of existing instrumentation. The remote access functionality offers flexible and effective process monitoring.
Process reliability and control
Thanks to continuous measurement and signal validation, Liquicontrol guarantees stable plant operation and reliable plant discharge. Should a blower fail to operate within set-point, the system switches the affected control loop to failsafe and signals an alarm. The original plant operation settings can be restored at any time via selector switch and plant personnel can switch between automatic and manual mode at any point, ensuring complete control at all times.
Keeping a close eye on product quality and purity Endress+Hauser South Africa
Sensors & Transducers
Colour measurements are necessary in many processes to avoid product losses and ensure safe production and batching. The Memosens Wave CKI50 process spectrometer from Endress+Hauser is a compact, robust and process-friendly device allowing quality, batching and phase checks to be performed by a single instrument for the entire visible colour spectrum.
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The new iTEMP TMT31 temperature transmitter from Endress+Hauser combines simplified selection, ordering, installation and operation with the highest reliability and long-term stability in one product.
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Measuring devices in the mining, minerals and metals industries face the challenge of varying material states and long distances in measurement height. Endress+Hauser’s answer to these challenges is the new Micropilot family.
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In the ever-evolving landscape of industrial process automation, staying ahead of technological advancements is crucial. The Endress+Hauser FieldPort SWA50 is a game-changer, offering a seamless integration of Bluetooth and WirelessHART communication for HART field devices.
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ABB has been selected by GreenIron, an innovative Swedish company working in the mining and metals industries with its patented materials reduction technology, to provide automation and control system solutions for a first commercial facility in Sandviken, Sweden.
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Users of EtherCAT and EtherCAT P Box modules from Beckhoff’s EP and EPP series benefit from 25 years of IP67 expertise in the I/O sector. The broad product range for decentralised distribution of the I/O level directly at the machine or system has been continuously expanded and further developed during this time.
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Analytical Instrumentation & Environmental Monitoring
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