PLCs, DCSs & Controllers


PC-based control: integration of robot kinematics in the standard controls system

May 2012 PLCs, DCSs & Controllers

Scientific automation enables the processor power to be fully utilised, particularly with multi-core support, so that conventional PC-based automation applications can be extended with new components. Not only measurement technology and condition monitoring, but also robotics can be integrated into the standard control system. Robotics and motion control functions can be combined and synchronised on a single platform for optimum performance.

Reduced engineering costs: configuration, parameterisation and diagnostics in one system

The TwinCAT Kinematic Transformation software integrates robot control into the TwinCAT automation suite. PLC, motion control, HMI, measurement technology and robotics functions can be executed on an Industrial PC. Configuration and programming take place entirely in TwinCAT, so that the engineering time and costs can be reduced significantly. So far, the following kinematic systems have been implemented: Cartesian gantry, shear kinematics, roller kinematics (H-Bot), SCARA, 2-D kinematics, 2-D parallel kinematics and 3-D delta kinematics. Further kinematic systems are planned for the future. In addition, TwinCAT Kinematic Transformation offers tracking functions. This means that the robot is synchronised with a moving object, so that it can pick up work pieces from conveyor belts or inclined turntables, for example.

eXtended Automation and scalable drive technology

With TwinCAT 3, the new software generation for PC-based control technology, C/C++ and Matlab/Simulink are available as programming languages in addition to IEC 61131-3. This makes integration of special robot kinematics quite straightforward. In cases where special controllers have to be used, they can simply be integrated as Matlab/Simulink models.

Particularly in applications with small robots there is demand for compact drive equipment for small outputs. The EL7201 servo terminal for the Beckhoff EtherCAT terminal system integrates a complete servo drive for motors up to 200 W in a standard terminal housing. Simple integration facilitates implementation of compact and cost-effective robotics applications.

The AX5000 EtherCAT drives in conjunction with servomotors are available for highly dynamic positioning tasks. The new AM8000 synchronous servomotor series in standard or stainless steel design is characterised by high dynamics and energy efficiency at low cost. One of the highlights is the new single-cable technology, with which the power and feedback system are combined in the standard motor cable. Material and commissioning costs are thus significantly lowered. The AM8800 stainless steel model with IP67 protection is particularly suitable for application in the food, pharmaceutical and chemical industries.

Efficient and safe robot control systems

EtherCAT, the real-time Ethernet fieldbus, offers maximum performance with very short update times. TwinSAFE guarantees safe data transmission. The integrated safety system from Beckhoff ensures safety from the I/Os up to the drives, which also includes programming and testing of the safety program in the TwinCAT system.

For more information contact Kenneth McPherson, Beckhoff Automation, +27 (0)11 795 2898, [email protected], www.beckhoff.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

PC-based automated production system for photo calendars
Beckhoff Automation Fieldbus & Industrial Networking
Producing up to 1800 photo calendars per hour using more than 90 servo axes, Durrer Spezialmaschinen develops a wide variety of special-purpose machines from the design phase to commissioning. A new production system for photo calendars proves the importance of comprehensive motion control expertise, with AM8000 servomotors and AX5000 servo drives from Beckhoff used for over 90 dynamically controlled axes.

Read more...
Beckhoff’s TwinCAT Vision functionality extended
Beckhoff Automation Fieldbus & Industrial Networking
The Beckhoff TwinCAT 3 Vision software portfolio offers additional image processing functions and extra options for camera integration.

Read more...
Get started with machine vision right away
Beckhoff Automation Fieldbus & Industrial Networking
The VUI2000 series from Beckhoff is being joined by four new vision units.

Read more...
TwinCAT Vision functionality extended
Beckhoff Automation IT in Manufacturing
The image processing and camera integration capabilities of Beckhoff’s TwinCAT 3 Vision software have been expanded.

Read more...
Innovating control and display solutions
PLCs, DCSs & Controllers
Mimic Group, founded in 1971, started with electronic and mimic displays before expanding into control desks, software and display electronics.

Read more...
New range of vision units
Beckhoff Automation Sensors & Transducers
Beckhoff has added four new vision units to its VUI2000 series. They integrate a camera, illumination and liquid lens technology for simplified installation.

Read more...
ABB technology for greater circularity in metals and mining industries
PLCs, DCSs & Controllers
ABB has been selected by GreenIron, an innovative Swedish company working in the mining and metals industries with its patented materials reduction technology, to provide automation and control system solutions for a first commercial facility in Sandviken, Sweden.

Read more...
Compact drive and control technology
Beckhoff Automation Fieldbus & Industrial Networking
When custom machine builder Lehnen Industrial Services introduced a filling machine for lip balm, the company was surprised by the amount of interest in this premium system. In order to meet this demand, they decided to standardise the machine. The necessary adaptability is provided by the scalable control technology from Beckhoff.

Read more...
Distributed servo drive system with extended voltage range and additional braking option
Beckhoff Automation Electrical Power & Protection
Beckhoff’s AMP8620 supply module and AMP8805 distribution module are now also available with an extended voltage range for the AMP8000 distributed servo drive system.

Read more...
Industrial PCs with new processor generations and increased performance
Beckhoff Automation Fieldbus & Industrial Networking
PC-based control technology from Beckhoff has always benefited from the convergence of automation and the IT world. Current examples include the use of the latest industry-standard processor generations, high-quality and demand-optimised flash memory, and the long-term availability version of Windows 11.

Read more...