Motion Control & Drives


Electric aircraft cuts CO2 emissions

August 2011 Motion Control & Drives

Siemens supplies integrated drive train for the first series hybrid electric aircraft in the world.

Siemens AG, Diamond Aircraft and EADS presented the world’s first aircraft with a serial hybrid electric drive system at the Paris Air Show Le Bourget 2011. The aircraft was built by the three partners to test the hybrid electric drive concept. In the future, the technology will cut fuel consumption and emissions by 25%, compared to today’s most efficient aircraft drives. The Siemens Drive Technologies Division supplied the drive train comprising motor, converter and control electronics and utilised the drives and engineering expertise already gained in industrial areas.

Air traffic accounts for some 2,2% of CO2 emissions worldwide. For this reason, aircraft must become more efficient. One possible solution – which Siemens and its partners Diamond Aircraft and EADS are testing in the DA36 E-Star motor glider – is to electrify the drive system. The motor glider, which is based on Diamond Aircraft’s HK36 Super Dimona, is the only aircraft of its kind in the world. It is the first to use a serial hybrid electric drive, which has been utilised to date only in cars, as an integrated drive train. The plane’s propeller is powered by a 70 kW electric motor from Siemens. Electricity is supplied by a small Wankel engine from Austro Engine with a generator that functions solely as a power source. A Siemens converter supplies the electric motor with power from the battery and the generator. Fuel consumption is very low since the combustion engine always runs with a constant low output of 30 kW. A battery system from EADS provides the increased power required during takeoff and climb. The accumulator is recharged during the cruising phase.

“The serial hybrid electric drive concept makes possible a quiet electric takeoff and a considerable reduction in fuel consumption and emission,” says Christian Dries, the owner of Diamond Aircraft. “It also enables aircraft to cover the required long distances.”

In comparison to the most efficient state-of-the-art technologies now available, the electric drive can save up to 25% of fuel and emissions. The technology is to be tested initially on small aeroplanes, but in the long term this drive will also be used in larger aircraft.

The Siemens Drive Technologies Division supplied a low-voltage motor, a frequency converter and the control electronics. Siemens utilises the expertise gained in the implementation of the integrated electric drive train in other areas, for example, as main propulsion engine for cruise ships. Ralf-Michael Franke, CEO of the Siemens Drive Technologies Division states: “This example enables us to demonstrate our competence in the entire drive train. We combine our comprehensive drives portfolio with engineering and industry know-how and adapt the components to the specific application. In this way, we can supply our customers with the ideal drive train which will enable them to efficiently drive a ship and a hybrid bus or fly an aircraft.”

The next development step will be to optimise the integrated drive train further. Siemens scientists are currently working on a new electric motor that is expected to be five times lighter than conventional drives. In two years, another aircraft is expected to be equipped with an ultra-light electric drive. The electric motor glider successfully completed its first flight at the Wiener Neustadt airfield in Vienna early in June just prior to the Paris Air Show where demonstration flights were conducted daily.

For more information contact Keshin Govender, Siemens Southern Africa, +27 (0)11 652 2412, [email protected], www.siemens.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Osterwalder launches multi-plate, fully electric powder press
Motion Control & Drives
Osterwalder Technology has launched the MPneo 480, a 480 kN fully electric multi-plate powder press with up to six cross-pressing modules. Designed for hard metals, ceramics and advanced engineered materials, the press supports complex geometries and offers optional

Read more...
Ground helical racks for superior precision and durability
Motion Control & Drives
KHK USA has announced its ground helical rack series, engineered for smooth operation, high torque transmission and long-lasting performance in precision motion systems. The racks are designed for demanding environments such as machine tools, high-speed automation equipment and precision positioning systems.

Read more...
SpinDrive launches Magma X100 active magnetic bearing controller
Motion Control & Drives
SpinDrive has launched the Magma X100, a new active magnetic bearing controller platform for applications up to 150 kW. The platform brings oil-free, frictionless bearing technology to mobile machinery, semiconductor equipment and other high-speed rotating equipment at a cost comparable to conventional bearing solutions.

Read more...
Siemens and HighByte partner to scale industrial AI
Siemens South Africa IT in Manufacturing Fieldbus & Industrial Networking
Siemens is expanding its Industrial Edge ecosystem through a partnership with HighByte, enabling customers to connect, contextualise and transform data from operational technology and information technology sources to build AI models and applications at scale.

Read more...
Sealed split spherical roller bearings deliver rapid installation and reduced downtime
SKF South Africa Motion Control & Drives
SKF Cooper sealed split spherical roller bearings combine a split design with premium engineering to enable rapid installation and simplified maintenance, reducing mean time to repair by up to 70% and keeping operations running in sectors from mining to food and beverage.

Read more...
3D electrical systems design workflow for electromechanical innovation
Siemens South Africa Fieldbus & Industrial Networking IT in Manufacturing
Siemens has announced new 3D electrical design capabilities within its Capital software, enabling electrical and mechanical engineers to work concurrently in a shared 3D environment to reduce late-stage design changes and accelerate time to market for complex electromechanical products.

Read more...
Inclination sensors for motion control
ifm - South Africa Sensors & Transducers Motion Control & Drives
The JBC dynamic inclination sensor from ifm offers accurate angle measurement in the most demanding conditions, filtering out motion disturbances such as vibrations, shocks and vehicle dynamics to deliver reliable inclination values via IO-Link or programmable switch outputs.

Read more...
Inside the Giant Magellan Telescope with mechanical engineering at astronomical scale
Motion Control & Drives
Construction of the Giant Magellan Telescope, set to become the world’s largest Gregorian optical infrared telescope, is well underway. While its scientific mission is to transform astronomy, its performance depends heavily on advanced mechanical, hydraulic and pneumatic engineering.

Read more...
Drives cut energy use by up to 30% amid rising costs
Motion Control & Drives
Rockwell Automation’s PowerFlex 755TS variable frequency drives are delivering energy reductions of 10 to 30% in Africa’s industrial operations, with adaptive control and predictive maintenance features that cut downtime by up to 50%.

Read more...
Proportionate specification for hazardous locations
Motion Control & Drives
As automation spreads deeper into processing, handling and transport operations, motors are increasingly required to operate in spaces that sit on the edge of hazardous zones.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved