Reliable, tailored testing of one's own products - in realtime
March 2001
Maintenance, Test & Measurement, Calibration
Traditionally, test instruments have been vendor-defined with a specific set of functions. With the revolution of virtual instrumentation, engineers may now define their own test systems to create solutions to exactly fit their needs.
LabVIEW RT allows the user to create their own custom instrument, with the flexibility of LabVIEW graphical programming and the realtime reliability and performance of an embedded realtime operating system. Users can easily integrate deterministic realtime components into their test applications. The software combines the ease-of-use and flexibility of LabVIEW graphical programming with the reliability and performance of a realtime operating system.
When there is a requirement to add realtime I/O to a production test application, it is very useful to be able to easily shift between Windows and independent, realtime hardware. With the LabVIEW development environment, engineers use the same programming techniques for a realtime system that they would use for the rest of their test application. Anything from a few I/O points (with some intelligence) to a complex large-channel-count realtime box, may readily be developed for user's test applications in LabVIEW RT on Windows. The application is then downloaded, to run in realtime on independent data acquisition hardware.
Since LabVIEW code can be embedded, users can separate the realtime components of their test. This separation increases performance, in addition to running critical sections of test without interruption.
Realtime configurations
LabVIEW RT consists of two components - the development system that runs on a Windows computer, and the RT Engine that runs in a realtime operating system kernel, which is embedded on a hardware target. The user develops and debugs in Windows, then executes in realtime by downloading and running the code on the target.
Two configurations deliver rapid development of realtime systems and off-the-shelf data acquisition hardware for faster time-to-market and easier long-term maintenance and scalability of systems.
The first configuration is a Windows computer with LabVIEW RT installed and an RT Series data acquisition (DAQ) board plugged into that computer. This configuration adds a realtime component to an existing Windows system. In addition to the RT Series DAQ board, the Windows application could be controlling plug-in instruments, vision, motion, and other hardware.
The second configuration is LabVIEW RT installed on a Windows computer and downloading code via Ethernet to run on a separate PXI controller. This configuration offers a complete realtime system with any combination of available National Instruments PXI plug-in data acquisition cards. The realtime controller also has serial RS232 ports, a GPIB port and hard disk. This system can run standalone as a headless device, or it can communicate via TCP/IP over the built-in Ethernet port to LabVIEW for Windows application on another computer.
This configuration helps expand existing test systems quickly. With the Ethernet-based realtime controller, users can easily add modern test equipment and procedures to their existing platform. For example, if there is already a successful Unix-based tester, it would be easy to integrate PXI with realtime via Ethernet.
National Instruments
082 877 8530
[email protected]
www.ni.com/southafrica
Further reading:
Infrared thermometers for electrical, industrial and HVAC applications
Comtest
Maintenance, Test & Measurement, Calibration
: Comtest, distributor of Fluke test and measurement equipment, explains how handheld infrared thermometers are transforming maintenance in electrical, industrial and HVAC environments, with three measurement strategies and a wide range of practical applications.
Read more...
Reverse-engineering legacy industrial gearbox parts
Maintenance, Test & Measurement, Calibration
WEG Africa’s turbine workshop uses 3D scanning technology to reverse-engineer components for legacy gearboxes, turbines and compressors, enabling equipment to run for decades after OEM support and spare parts have dried up.
Read more...
Unlocking ICCP remote monitoring
Omniflex Remote Monitoring Specialists
Maintenance, Test & Measurement, Calibration
Cathodic protection keeps buried and submerged pipelines safe from corrosion, but verifying it traditionally means costly, hazardous manual site visits. Omniflex explains how a retrofit module brings remote monitoring to ageing transformer rectifiers without replacing functional infrastructure.
Read more...
Microdieseling – the explosions you never hear
Maintenance, Test & Measurement, Calibration
Microdieseling is a pressure-induced thermal degradation mechanism in which entrained air bubbles are compressed so rapidly that the surrounding oil ignites, producing soot, varnish and sludge. WearCheck explains how it happens, why the damage varies, and how oil analysis detects it.
Read more...
Electrostatic spark discharge – when static strikes back
Wearcheck
Maintenance, Test & Measurement, Calibration
WearCheck technical manager, Steven Lumley explains how static electricity accumulates in modern low-conductivity lubricants, why compact system designs and fine filtration make ESD more likely, and how to recognise the degradation it leaves behind.
Read more...
High-speed cameras for crash testing
Horne Technologies
Maintenance, Test & Measurement, Calibration
Vision Research has expanded its Phantom C-series with two cameras optimised for crash and safety testing, offering 4 and 8 megapixel sensors rated to 170G, up to 1180 frames per second, and Phantom Academy application training planned for South Africa next year.
Read more...
SKF extends remanufacturing expertise to bearing clearance modification
SKF South Africa
Maintenance, Test & Measurement, Calibration
Using its clearance modification expertise, SKF helped a mining equipment OEM salvage spherical roller bearing inventory that would otherwise have been scrapped, confirming a new capability within its remanufacturing services and avoiding redundant procurement.
Read more...
When maintenance-system compliance starts replacing plant reliability
Wearcheck
Maintenance, Test & Measurement, Calibration
WearCheck ARC division manager, Annemie Willer argues that the greatest threat to effective maintenance is no longer a lack of technology, but the gradual replacement of technical judgement by CMMS compliance, leaving no one owning the machine.
Read more...
Automatic lubrication systems drive mobile mine machine reliability and uptime
SKF South Africa
Maintenance, Test & Measurement, Calibration
SKF’s Lincoln P203 progressive lubrication systems are improving reliability and uptime on mobile machines at a Zambian gold mine, with installation of 45 units completing by October 2026.
Read more...
Nitration: the acid you didn’t see coming
Wearcheck
Maintenance, Test & Measurement, Calibration
Nitration is as destructive as oxidation in many engines but far less understood. WearCheck technical manager, Steven Lumley explains how nitrogen oxide gases degrade lubricants, why the process is difficult to detect, and what oil analysis can reveal before damage occurs.
Read more...