Sensors & Transducers


Sealed vision sensors for harsh environments

October 2007 Sensors & Transducers

The PresencePLUS Pro vision sensor, from Banner Engineering, features a compact, metal, IP68-rated camera, with the option of an integrated light or lens cover. The sealed, IP68-rated sensor performs advanced machine vision inspections in challenging industrial and washdown environments.

“Our IP68-rated vision cameras allow them to be located anywhere that water, dust and other contaminants might normally be a problem for general vision products,” said Dan Holste, director for Banner vision sensors. “Pair the camera with one of our powerful controllers featuring a comprehensive suite of inspection tools and you have an easy-to-apply, vision inspection solution of extraordinary sophistication for significantly less than comparable systems.”

The rugged camera is designed for use in dirty industrial environments including automotive, assembly, printing, food handling and packaging. Examples include the following:

* 360° geometric fixture-free inspection.

* Error proofing.

* Assembly verification.

* Fast pattern presence/absence recognition.

* Flaw detection.

* Orientation confirmation.

* Sealed cap and flap verification.

* Fill level detection.

* 2D and 1D bar code reading.

* Colour verification and matching.

The device incorporates a remote camera with a controller. All controllers feature a suite of grey scale tools – including Locate, Pattern Find and Count, Geometric Find and Count, Edge, Object, Blob and Average Grey Scale – that deliver precision and versatility in demanding inspection applications. Colour models also offer the Colour Match tool to inspect for a specific colour or colour range taught to the sensor. Several features of the Pro make it particularly easy to set up and operate:

* Compact camera with separate DIN-mountable controller.

* Convenient 20-pin removable terminal block.

* Universal PresencePLUS software with three-step point-and-click setup.

* Ethernet, serial and flexible discrete I/O in the same full-featured sensor.

* Direct connectivity to EtherNet/IP and ModbusTCP industrial networks.

* ActiveX utilities for exporting inspections, images and results.

* Live video without a PC.

* Remote TEACH.

* 14 configurable discrete I/O (NPN/PNP).

* A complete selection of lenses, lighting, brackets and accessories.

* 10 to 30 V d.c. operation.

The P4 AREA, P4 GEO, P4 EDGE and P4 BCR dedicated-function sensors offer specific tools for solving the most common inspection challenges. PresencePLUS vision sensor products share a user interface that is available in nine languages: English, Simplified Chinese, Traditional Chinese, French, German, Italian, Japanese, Portuguese and Spanish. This intuitive interface permits operators with only basic computer skills to easily set up an inspection.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Enhanced automated weld inspection system
Sensors & Transducers
SmartRay is offering the release of new hardware for its weld inspection system, JOSY, delivering elevated performance and flexibility in the process.

Read more...
Leaders in sensor technology
Gail Norton Instrumentation Sensors & Transducers
Photoelectric eyes have always needed perfect working conditions, but in the workplace there is no such thing. Steam, water, light and dirt interfere with most photoelectric eyes, but never with a Telco sensor.

Read more...
Easy parameter setting of vision sensors
ifm - South Africa Sensors & Transducers
Contour verification and object inspection are two of the most important functionalities in industrial imaging. With the new O2D5xx series, ifm now offers a solution that perfectly masters both functionalities

Read more...
Keeping a close eye on product quality and purity
Endress+Hauser South Africa Sensors & Transducers
Colour measurements are necessary in many processes to avoid product losses and ensure safe production and batching. The Memosens Wave CKI50 process spectrometer from Endress+Hauser is a compact, robust and process-friendly device allowing quality, batching and phase checks to be performed by a single instrument for the entire visible colour spectrum.

Read more...
The sensory reaction of building management systems
Schneider Electric South Africa Sensors & Transducers
Today’s building management systems (BMS) cannot function properly without sensors. This is so critical that if sensors start failing, they can become ‘blind’.

Read more...
Advanced sensor technology to reduce vehicle fatalities
Senseca Sensors & Transducers
Measurement technology plays a critical role across a range of industries. This is especially true when supplying highly accurate and reliable data for road management entities that assist drivers of vehicles experiencing hazardous weather conditions.

Read more...
High-precision automated inspection
Sensors & Transducers
Delivering advanced inline metrology to an expanding range of challenging industries, SmartRay is launching the smallest field-of-view 3D sensor of its cutting-edge ECCO X series.

Read more...
Long-range laser distance measuring sensor
Vepac Electronics Sensors & Transducers
The MS-100A is a long-range laser distance measuring sensor with a range of 150 to 1000 mm. This sensor excels in applications requiring extended measurement capabilities, such as quality control and logistics.

Read more...
Energy measurement module for BL20 I/O System
Turck Banner Southern Africa Electrical Power & Protection
Turck’s BL20 energy measurement module enables precise monitoring of the energy consumption of single- or three-phase systems.

Read more...
The power of smart maintenance for securing water supply
Omron Electronics Sensors & Transducers
The water industry plays an essential role in delivering safe drinking water and effective wastewater services to society and various industries. A lack of maintenance could have severe consequences, as even the failure of a single component can significantly impact operations, and maintenance expenses represent a substantial part of the overall costs of water and pumping systems.

Read more...