Fieldbus & Industrial Networking


CANopen right choice in 'mission-critical' applications

September 2006 Fieldbus & Industrial Networking

Company environments are constantly changing due to the pressure from competition and the need for profitability. It is critical that companies take advantage of opportunities as they present themselves. The challenge of today's world is to find the appropriate solution for customers' needs.

CANopen is an open network that is supported by over 400 major companies worldwide. The rigid systems of the past restricted companies' abilities to adapt, either by implementing new functions or due to a changing environment. To overcome the restrictions of a closed system, companies on an exponential basis are adopting the use of networks that are open and designed to international standards, as the benefits are increasingly apparent.

CANopen modularity: This implementation provides an answer for compact machines where performance, modularity and customisation are important. Typical applications include automotive, machining, packaging and a multitude of other machines
CANopen modularity: This implementation provides an answer for compact machines where performance, modularity and customisation are important. Typical applications include automotive, machining, packaging and a multitude of other machines

Its mission to assist companies to both protect their investments and improve productivity is why Schneider Electric has adopted CANopen technology in its products, seeing CANopen and Ethernet as the two standards of the future, alongside its support of Profibus, DeviceNet and other network standards.

Says Schneider Electric automation product manager, Linda Eales: "automation architectures are selected according to the requirements of the end-user and the constructor of the automation system. From the beginning, CANopen was developed for machines and installations and has proven its reliability, safety record and versatility over the past 10 years. This is one of the reasons why it is used in such mission-critical applications as medical equipment, aeroplanes, trains and lifts."

CANopen compact: This implementation is ideally suited for large machines or installations where performance in distributed installation is required. It also affords maximum performance, modularity and customisation. Typical applications include machining, materials handling, hoisting and storage, and for production lines
CANopen compact: This implementation is ideally suited for large machines or installations where performance in distributed installation is required. It also affords maximum performance, modularity and customisation. Typical applications include machining, materials handling, hoisting and storage, and for production lines

The network access on CANopen is non-destructive. What is meant by this is should any one CANopen device transmit its data, the system automatically generates, and takes into account, the priority of the message. A telegram loss by means of a collision is impossible and wasting time until the next idle state of the network is avoided. CANopen's providing absolute reliability in transmission of data is just one of the reasons why CANopen networks are being used in medical equipment and as a basis for safety networks.

CANopen's flexibility is coupled to the fast network response speed. Within less than 1 ms, 256 digital I/O points can be services at 1 mbps (source: Grid Control).

Breakdowns are time-consuming, costly and in the event of mission critical equipment, can compromise the safety of people's lives. CANopen is suited to increase the uptime as much as possible. With its Hamming distance of 6, CANopen has very good error detection and correction mechanisms.

"Indeed," continues Eales, "with a probability of one undetected error in 1000 years (one bit error each 0,7 seconds at 500 kbps; eight hours a day, 365 days a year), the network has proven to be the most reliable for machines and installations.

"In the event that the network has an error condition, the CANopen watchdog is the first possibility to monitor the device status. Furthermore, CANopen provides clear diagnostic information. Each diagnostic message contains the source and the reason for the fault, which allows a fast reaction and a reduction in the shut down time".

Additional diagnostic information is implemented to improve the diagnostics of complex CANopen devices and to support those responsible for maintaining the network. Over and above detecting random faults, an error history is also available.

In reviewing the primary reasons for using a network, CANopen's unique ability to adapt data transmission further enhances flexibility and performance. Based upon the producer-consumer model, CANopen allows for a data transmission broadcast, peer-to-peer, change-of-state and cyclic communication. This means that it transmits data only when required or on a specified time basis. Process data objects can be individually configured and parameters can be changed at runtime.

Concludes Eales: "Schneider Electric will continue to collaborate with CAN to offer a truly open network with openness and interoperability of our systems and products. Over and above this, is the significant cost advantage that can be enjoyed by our customers."

For more information contact Linda Eales, Schneider Electric SA, +27 (0) 11 254 6400, linda.eales@za.schneider-electric.com



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