Level Measurement & Control


SmartScan interface profiler to detect and measure interface levels

August 2006 Level Measurement & Control

The detection and measurement of interface levels has long been a process problem. It is often required that the top layer and the interface layer are effectively measured, and emulsions mixing is taken into account. Ohmart/VEGA manufactures the SmartScan interface profiler which may be a solution to this problem.

By using a dry well and advanced technology, the SmartScan is able to measure changes in specific gravity over the entire range of the vessel. This means that multiple interfaces can be tracked, emulsion layers can be pinpointed, and mixing and separation of materials can be easily identified. This product can detect interfaces between liquids, solids, foams and vapour space in virtually any type of vessel. It can detect a single interface, report the position of multiple interface layers and provide a complete density measurement profile.

Layers are detected based on the change in product density seen when an interface is present. A dry well is inserted into the vessel. A sensor travels up and down inside the dry well and uses a small amount of radiation to provide a complete density profile. A single well model uses a backscatter method of detection while a dual model uses a transmission method. The position of the interfaces is provided to the electronics module in position (level) and density of product. These signals are then used for display or process control.

Both the single well and dual well systems can operate in process temperatures up to 48°C and are ATEX and CSA approved for non-hazardous and explosion-proof areas, with a scan depth of 46 m (single well) and 25 m (dual well).

Common applications that benefit from the SmartScan are HF acid settlers, water/oil interface measurement, clarifier vessels, inventory control, media separations and slurry processing. Industries served include petrochemical, chemical, offshore and mining.

For more information contact John Groom, Vega Instruments SA, +27 (0) 11 958 1901, john.groom@za.vega.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

‘Control Talk SA’ podcast with Emerson on level measurement for the mining industry
Emerson Automation Solutions Level Measurement & Control
Reliable level measurement is critical to keeping South African mines safe, productive and sustainable, but harsh conditions can make accurate readings challenging. In this Emerson podcast, Shivam Misra explores how advanced radar technology and remote monitoring are helping mines improve measurement reliability while reducing operator exposure to hazardous areas.

Read more...
Precision solutions for extreme conditions
VEGA Controls SA Pressure Measurement & Control
VEGA’s VEGAPULS radar sensors, VEGABAR pressure transmitters and VEGASWING level switches deliver reliable measurement in chemical storage environments handling corrosive acids, alkalis and volatile hydrocarbons, with ATEX and IECEx certification for hazardous zones.

Read more...
The hydrogen economy is moving from concept to industrial reality
VEGA Controls SA Editor's Choice Pressure Measurement & Control
Scaling the hydrogen economy requires safe, efficient and tightly controlled processes across generation, storage, distribution and end use, underpinned by accurate instrumentation for pressure, temperature, level and flow measurement.

Read more...
VEGA leads Africa’s next mining era
VEGA Controls SA Level Measurement & Control
Africa’s mines demand instrumentation that performs under extreme conditions, and VEGA’s level, pressure, point-level and density solutions are engineered to deliver exactly that. From flotation circuits to tailings management, its technologies help operations convert reliable process data into measurable gains in productivity, safety and control.

Read more...
Inductive ring sensors monitor material flow in feeding technology
ifm - South Africa Level Measurement & Control
Inductive ring sensors detect metallic parts moving through tubes at up to 35 m/s, whatever their size, enabling precise counting, flow control and reliable detection of blockages or misfeeds.

Read more...
VEGA pressure instrumentation supports resilient water network management
VEGA Controls SA Pressure Measurement & Control Flow Measurement & Control
As rapid urbanisation and climate pressures strain water networks across Africa, accurate real-time pressure monitoring has become a strategic necessity. VEGA’s pressure instrumentation helps utilities reduce losses, protect infrastructure and meet sustainability targets.

Read more...
Groundwater level measurement using LoRa module
Instrotech Level Measurement & Control
Monitoring groundwater levels across large industrial sites is critical. Salzgitter Digital Solution was tasked with developing a fully automated and digital monitoring system using Long Range Wide Area Network technology.

Read more...
Where corrosion meets control
VEGA Controls SA Level Measurement & Control
Reliable level measurement is essential in copper and cobalt processing, and at KCC, VEGA Controls is helping ensure uninterrupted operations with robust vibrating level switch technology.

Read more...
Safety, hygiene and quality management for Africa’s pharmaceutical manufacturing industry
VEGA Controls SA Level Measurement & Control
VEGA sensors support critical processes in pharmaceutical manufacturing such as fermentation, purification, formulation, filling, storage and CIP/SIP cleaning cycles. Their design ensures that pharmaceutical manufacturers can maintain sterility, reduce downtime and achieve consistent batch quality, even in demanding production environments.

Read more...
Level measurement for hygienic applications
Endress+Hauser South Africa Level Measurement & Control
Endress+Hauser’s Liquiphant is considered to be the most reliable and safe point level detector in industrial plants. The latest generation of devices is ready for Industry 4.0 and, with the Liquiphant FTL63, is ideally suited for applications with hygienic requirements.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved