True level - analog capacitive sensing
February 2006
Level Measurement & Control
The Rechner KF Series True Level capacitive measuring system for analog level measuring is designed to provide precise measurements at any level - not just at a couple of specific points the way the old fashioned limit switches operated but at all points in between the sensing range.
Available from ASSTech Process Electronics & Instrumentation, the new KF automatically compensates for the dielectric constants of the material being controlled. This means that the measured filling height is not dependent on the material being sensed and the sensitivity never needs to be adjusted. This is a great advantage when different products, with different dielectric constants, are processed in the same material handling equipment.
The analog probe has a reference system (R), a measuring range (M) and a non-active range IB at the top of the probe for mounting inside a tank. The reference detector (R) is located in the bottom 85 mm of the probe and determines the dielectric characteristics of the material relaying this information to the measuring range (M). This will automatically calibrate the sensor every time the material is changed from powder to paste to pellets etc - or if changes in temperature or humidity occur in the environment.
The measuring range of the sensor can be as long as 1885 mm and can be provided with digital set points to customer specifications, or can be supplied with an analog signal over this range. The inactive range (IB) has a minimum length of 30 mm at the top of the probe and provides a mounting area for metallic clamps or brackets.
The Per Level probe can be provided with one, two or three fixed switching points. The position of the points is determined by the customer, but a separation between points of 50 mm minimum must be maintained. Smaller distances are possible on request, depending upon the characteristics of the medium and the geometrical configuration of the container.
* Level measurement in containers and pipes of metal or conductive material with a diameter up to 2 m (for non-metallic containers an additional electrode is necessary).
* Suitable for bulk goods, pastes or liquids with an Er > 1,2.
* Due to its large measuring capacity it is also suitable for non-homogenous media.
* With the corresponding type of mounting, the sensor is virtually independent of the discharge cone.
* Deposits on the sensor cause negligible influence on the measurement.
* Applicable for product temperatures between -40 and +180°C.
* Output options of 0 to 20 mA, 4 to 20 mA, 0 to 10 V, 0 to 10 kHz.
For more information contact Anastas Schnippenkotter, ASSTech Process Electronics & Instrumentation, 011 794 7057.
Further reading:
VEGA is redefining synthetic fuel production
VEGA Controls SA
Level Measurement & Control
Polish company, Ekobenz specialises in producing bio-hydrocarbons. The company utilises advanced manufacturing techniques where VEGA sensors monitor levels and interfaces, essentially overseeing separation layers in the process.
Read more...
Precision in paper processing
VEGA Controls SA
Editor's Choice Level Measurement & Control
Paper manufacturing is a demanding process that relies on consistency, precision and control at every stage. The VEGABAR 82 pressure transmitter is well-suited to these harsh environments.
Read more...
Where every grain counts
VEGA Controls SA
Level Measurement & Control
VEGA’s advanced level and pressure measurement solutions offer transformative technologies to improve grain storage management in sub-Saharan Africa.
Read more...
Small, inexpensive radar level transmitters
VEGA Controls SA
Level Measurement & Control
Anyone who needs to keep processes running needs level measurement technology that measures reliably. However, what is needed is not always the most ‘fully featured’ solution, but the smartest one. This is exactly what VEGAPULS radar transmitters of the BASIC series do.
Read more...
Meeting the challenges of tank obstructions interfering with radar
Level Measurement & Control
One of the most challenging applications for non-contacting radar level transmitters is measuring level in tanks with internal obstructions, such as agitators, heating coils, pipes, ladders or baffles. Rosemount non-contacting radar level transmitters from Emerson feature an advanced solution that enables accurate and reliable level measurements in tanks with obstructions.
Read more...
A fresh approach to dairy processing
VEGA Controls SA
Level Measurement & Control
Ensuring the quality and safety of milk throughout the production process is of the utmost importance in the dairy industry. The VEGABAR pressure transmitters are suitable for hygienic applications. They are an asset in the dairy industry and have been used with success for measuring the milk level and the process pressure in storage tanks.
Read more...
Multiphase level measurement
Mecosa
Level Measurement & Control
The measurement of more than two phases or of interfaces that are not clearly defined poses a number of challenges for measurement technology. Radiation-based measuring systems such as Berthold‘s EmulsionSENS master these problems.
Read more...
Simple and efficient level measurement in the mining, minerals and metals industries
Endress+Hauser South Africa
Editor's Choice Level Measurement & Control
Measuring devices in the mining, minerals and metals industries face the challenge of varying material states and long distances in measurement height. Endress+Hauser’s answer to these challenges is the new Micropilot family.
Read more...
Level measurement of an acid dosing tank at a WWTP
Level Measurement & Control
Ferric chloride and other acids are essential chemical substances in water and wastewater treatment. To control the dosing of acid solutions, an Australian wastewater treatment plant uses a special container to store, mix and add these chemicals. The company opted in favour of KROHNE’s OPTIWAVE 1540 radar level transmitter
Read more...
Powering sub-Saharan Africa’s energy future
VEGA Controls SA
Level Measurement & Control
Crude oil storage plays an important role in the energy infrastructure of sub-Saharan Africa. The management of crude oil storage in comes with numerous challenges, including safety concerns, environmental conditions and infrastructural limitations.
Read more...