Level Measurement & Control


Breakthrough in radar level for solids

May 2005 Level Measurement & Control

Endress+Hauser believes a new era has begun with the successful completion of a three-month trial period in a local mining application that proved the viability of radar technology in solids level measurement.

To date, solids radar measurement devices have been launched with no great success, often failing to satisfy basic client requirements such as consistent accuracy and reliability. Having already captured a firm place in non-invasive level measurement in liquids of all kinds after the introduction of 2-wire technology, radar has now been perfected for use in solids measurement. This is largely due to the development of auxiliary components, which achieved an enormous increase in radar sensor sensitivity with low power input.

"We placed great importance on making radar work and work well in solids measurement," says Endress+Hauser marketing manager, Grant Joyce. "The reliability, accuracy and cost-effective nature of radar technology gave us the confidence that, once we had a working solution, it would be welcomed into the market."

Once the instrumentation specialist was ready to take its Micropilot M FMR250 solids radar to market, an ideal opportunity presented itself in the form of Middleburg Ferro Chrome inviting several manufacturers to provide it with a working solids measurement solution in a difficult application.

Right from the start, the client was impressed with the FMR250. "I never realised that the set-up and calibration would be so quick and easy," said a spokesperson from the mine. "The previous suppliers took the entire day and still the set-up was not complete." Having met and exceeded the client's expectations, Endress+Hauser's solids radar especially impressed in terms of its price/performance ratio.

Micropilot M FMR250 is available in two compact designs: with horn or parabolic antenna. It is intended mainly for use in level measurement in high silos with powdery or lumpy bulk solids, eg, cement, raw meal, fly ash, clinker or animal feed. Dust, filling noise, pressure and temperature layers do not impair the reliability of measured values. In addition, this non-invasive measuring principle is highly suited to measurement in abrasive bulk solids, eg, iron oxide.

The maximum measuring range of Micropilot M FMR250 is 70 m and it can handle applications up to +200°C. Its two-wire technology provides simple and cost-effective wiring. The integrated air purge connection ensures reliable functioning, even in extremely dusty applications - and this without any labour-intensive and expensive retrofitting. The alignment unit provides optimum adjustment to angled surfaces and prevents interfering reflections. Commissioning and operation is handled via the plain language display directly on site or the ToF-Tool/FieldCare operating software from the control room - as simply and fast as is the case with all time-of-flight instruments from Endress+Hauser.

For more information contact Grant Joyce, Endress+Hauser, 011 262 8000, [email protected], www.za.endress.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Precise level control
Level Measurement & Control
Whether in silos, tanks or process containers, the exact detection of fill levels is crucial for stable, safe and economical production processes. However, many common measuring methods quickly reach their limits in practice.

Read more...
Cleaning solutions for optical sensors
Endress+Hauser South Africa Sensors & Transducers
Achieving accurate and continuous process visibility requires reliable sensor performance, even in challenging media. Endress+Hauser’s CYR51 mechanical cleaning unit addresses these challenges by providing stable, automated cleaning of turbidity and UV-Vis absorption sensors.

Read more...
Powering Africa’s sustainable mining
VEGA Controls SA Editor's Choice Level Measurement & Control
At the 2026 Mining Indaba in Cape Town, one theme rises above all others, progress through precision. For VEGA, a global leader in process instrumentation, this mission aligns perfectly with its core purpose, which is turning measurement into meaningful progress.

Read more...
Cutting-edge sensor technology
Endress+Hauser South Africa Sensors & Transducers
The advantage of Endress+Hauser’s Memosens technology is that digitised measured values and sensor information are transmitted via a non-contact connection from the sensor to the cable, and as a digital signal to the transmitter.

Read more...
VEGA is redefining synthetic fuel production
VEGA Controls SA Level Measurement & Control
Polish company, Ekobenz specialises in producing bio-hydrocarbons. The company utilises advanced manufacturing techniques where VEGA sensors monitor levels and interfaces, essentially overseeing separation layers in the process.

Read more...
Precision in paper processing
VEGA Controls SA Editor's Choice Level Measurement & Control
Paper manufacturing is a demanding process that relies on consistency, precision and control at every stage. The VEGABAR 82 pressure transmitter is well-suited to these harsh environments.

Read more...
Ensuring clean and safe water
Endress+Hauser South Africa Editor's Choice Analytical Instrumentation & Environmental Monitoring
Endress+Hauser’s comprehensive range of disinfection sensors is designed to monitor and control disinfectant levels in water treatment processes.

Read more...
Where every grain counts
VEGA Controls SA Level Measurement & Control
VEGA’s advanced level and pressure measurement solutions offer transformative technologies to improve grain storage management in sub-Saharan Africa.

Read more...
Enhancing gold leaching efficiency
Endress+Hauser South Africa Sensors & Transducers
Endress+Hauser offers a range of advanced technologies designed to enhance the stability and accuracy of pH and dissolved oxygen measurements on gold processing plants.

Read more...
Elevating mining separation processes through precision instrumentation
Endress+Hauser South Africa Analytical Instrumentation & Environmental Monitoring
In mining operations, the quest for efficiency and productivity is key. There is an urgent need for innovative solutions to enhance the performance of extraction processes while balancing operational costs and environmental impact.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved