Sensors & Transducers


Selecting the right infrared sensor

November 2004 Sensors & Transducers Education (Industry)

Since surface temperature is often a good indicator of how well your equipment or process is running, regular temperature measurement should be an essential element in any industrial process control application.

Some considerations to make before choosing an infrared sensor:

* What is the temperature range of the process or maintenance application?

* What type of material is being measured?

* How far away from the process to be measured is the sensor?

* What area of the process needs to be measured?

These are the main questions to ask when choosing the correct Raytek temperature sensor for an application. Environmental and operating conditions, for example ambient temperature, will determine other sensor specifications, such as the need for protective accessories or display and output capability.

Consider target size and distance

Raytek offers a variety of products with specific temperature range features. Single wavelength infrared temperature sensors need a clear line of sight between the instrument and the target. Sighting options allow the user to aim the sensor on the target. Some Raytek units have a built in laser that pinpoints the target, which is very helpful when the target is very small, or in dark inaccessible areas. A two-colour or ratio instrument is most effective when the target is very small or is moving in and out of the field of view. A fibre-optic unit, whose cable can snake around obstructions, is best in a harsh environment or if a direct line of sight between the instrument and the target is otherwise impossible. For single wavelength sensors, the measurement target should be larger than the field of view by at least 50%. If the target is smaller than the field of view, background temperatures will affect the reading.

Consider surface characteristics

The target materials temperature range, emissivity and surface characteristics determine the response or wavelength needed in a sensor. Emissivity is the ability of the material to emit IR energy. Most organic, painted or oxidised surfaces have emissivity values close to 0,95, which is already pre-set in some of the Raytek products. Other Raytek sensors have adjustable emissivity to ensure accuracy when measuring materials outside this value, such as metals, glass and thin film plastic.

R&C Instrumentation is offering free copies of the booklet: Infrared technology, principals of non-contact temperature measurement - and will send this 29-page illustrated booklet by post or e-mail - whichever is preferred. Those wanting a copy should e-mail [email protected] with your name, company, address and contact details - and whether you would prefer e-mail or hard copy.

For more information contact R&C Instrumentation, 032 946 2805, [email protected], www.randci.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

High-precision automated inspection
Sensors & Transducers
Delivering advanced inline metrology to an expanding range of challenging industries, SmartRay is launching the smallest field-of-view 3D sensor of its cutting-edge ECCO X series.

Read more...
Long-range laser distance measuring sensor
Vepac Electronics Sensors & Transducers
The MS-100A is a long-range laser distance measuring sensor with a range of 150 to 1000 mm. This sensor excels in applications requiring extended measurement capabilities, such as quality control and logistics.

Read more...
The power of smart maintenance for securing water supply
Omron Electronics Sensors & Transducers
The water industry plays an essential role in delivering safe drinking water and effective wastewater services to society and various industries. A lack of maintenance could have severe consequences, as even the failure of a single component can significantly impact operations, and maintenance expenses represent a substantial part of the overall costs of water and pumping systems.

Read more...
Rotary atomisers for efficient paint spraying
Instrotech Sensors & Transducers
Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.

Read more...
The smallest most powerful infrared sensor in the world
Sensors & Transducers
The superior performance and robustness of Telco’s infrared sensors ensures that there are no limits to any mining and industrial applications.

Read more...
Easy parameter setting of vision sensors
ifm - South Africa Sensors & Transducers
Contour verification and object inspection are two of the most important functionalities in industrial imaging. With the new O2D5xx series, ifm now offers a solution that perfectly masters both functionalities

Read more...
New range of vision units
Beckhoff Automation Sensors & Transducers
Beckhoff has added four new vision units to its VUI2000 series. They integrate a camera, illumination and liquid lens technology for simplified installation.

Read more...
Condition monitoring sensor
Sensors & Transducers
The Balluff BCM Gen2 Condition Monitoring Sensor is an advanced IIoT-ready device designed for real-time machine health monitoring.

Read more...
Inductive IO-Link sensors
Turck Banner Southern Africa Sensors & Transducers
Turck Banner is expanding its sensor range, with inductive measuring sensors with IO-Link and an analogue output for flush and non-flush mounting.

Read more...
Value of PDS grows with data and sensing technology
Sensors & Transducers
Rapidly developing technology is constantly being harnessed by proximity detection systems (PDS) to deliver steadily improved functionality to customers. Booyco Electronics sees improved PDS solutions being developed, such as the combination of multiple different sensing technologies into a single fully integrated solution.

Read more...