Valves, Actuators & Pump Control


Control valve combines the best of linear and rotary technologies

August 2007 Valves, Actuators & Pump Control

The launch of the new Neles RotaryGlobe control valve was recently announced by Metso Automation. The company bills it as a major design breakthrough that combines the best features of proven linear and rotary valve technologies in small-bore control valves capable of operating cost-effectively up to ASME 1500 pressure class. The flow characteristics of this new valve are just like those of a globe valve; by definition, the globe-style body design leads to a high pressure-recovery factor. And, as in globe valves, the interchangeable trim selections include low Cv, low noise and anti-cavitation trims to meet a wide range of applications with the same basic valve design. These factors combined with compact size and the low emission characteristics of a rotary valve create a unique design, which offers higher standards of performance in flow-control accuracy and reliability, while reducing lifetime costs and maintenance requirements.

The launch of the new Neles RotaryGlobe control valve was recently announced by Metso Automation. The company bills it as a major design breakthrough that combines the best features of proven linear and rotary valve technologies in small-bore control valves capable of operating cost-effectively up to ASME 1500 pressure class. The flow characteristics of this new valve are just like those of a globe valve; by definition, the globe-style body design leads to a high pressure-recovery factor. And, as in globe valves, the interchangeable trim selections include low Cv, low noise and anti-cavitation trims to meet a wide range of applications with the same basic valve design. These factors combined with compact size and the low emission characteristics of a rotary valve create a unique design, which offers higher standards of performance in flow-control accuracy and reliability, while reducing lifetime costs and maintenance requirements.

All mounting positions are possible with the Neles RotaryGlobe
All mounting positions are possible with the Neles RotaryGlobe

Neles RotaryGlobe valves are designed to control a wide range of process liquids, gases and vapours in normal, difficult and even severe service. Applications for the new valve span the petrochemical, chemical, oil and gas, refining, power generation and pulp and paper industries.

Innovative design

This valve features a compact, lightweight yet robust construction with a choice of trims. Its one-piece, globe-valve style of body minimises potential leak paths and provides enhanced anti-cavitation performance. The rotary motion stem is employed to provide improved control of fugitive emissions. Flow characterisation is achieved by use of the interchangeable trims and intelligent positioners.

Computational fluid dynamics (CFD) software was used in the development of the Neles RotaryGlobe control valve
Computational fluid dynamics (CFD) software was used in the development of the Neles RotaryGlobe control valve

The modular design offers interchangeability of parts across the size range, a choice of body materials and a range of linear, equal percentage and balanced trims to accommodate even difficult applications. For example, under high-noise conditions, the low-noise trim can reduce noise by up to 20 dB.

To reduce potential corrosion and erosion problems, the thrust bearing is isolated from the process fluid and incorporates a stem anti-blow-out device.

The valve, available in the size range 1/2"-2", operates in the temperature range -80°C to +425°C and meets the requirements of both ASME and EN standards. It also fulfils the latest safety requirements and environmental standards such as TA-Luft, Clean Air Act and ISO 15848-1.

Field tests

Since the beginning of 2006, a significant number of the new valves, equipped with Neles actuators and ND9000 intelligent valve controllers, have been undergoing extensive tests in customers' processes all over the world. Well over 100 000 field test hours in a range of duties and across a wide range of industries had been completed by the first quarter of 2007.

The new control valve has been engineered for easy maintenance. For example, inline service is provided by the top-entry design. Internal parts, Cv values and flow characteristics are easy to change using interchangeable trim parts. The company's latest Neles ND9000 intelligent valve controller ensures a high standard of control performance. User-friendly software with online diagnostics facilitates predictive maintenance.



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Compact valve position indicator
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson’s new TopWorx DVR Switchbox is an entry-level addition to the DV Series of valve position indicators. It combines a durable resin enclosure, compact size, and a patented cam design that provides a reliable valve position feedback for water and wastewater systems, food and beverage production lines, and industrial utilities.

Read more...
Dependable pumping for dewatering in hard rock mining areas
Valves, Actuators & Pump Control
Becker Mining’s Pumpor Vertical Spindle (PVS) pumps are hard at work on many mines throughout Africa, with many units installed recently in the Carletonville area, West of Johannesburg.

Read more...
Efficient, affordable solution for electrohydraulic pumps
Parker Hannifin - Sales Company South Africa Valves, Actuators & Pump Control
In the world of construction a revolution is changing the status quo, the electrification of small and efficient construction machinery.

Read more...
Redefining Industrial Automation with the new Festo Valve Terminal
Festo South Africa Valves, Actuators & Pump Control
Festo recently introduced its latest innovation in the form of the Valve Terminal VTUX. This invention marks the beginning of a new era in valve terminals, with its features making it an impressive solution for the future.

Read more...
New pilot-operated relief valve
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has introduced a pilot-operated relief valve for installation on pressurised bullet tanks used to store liquid propane and anhydrous ammonia. This type of pressure relief valve is typically installed on tanks fabricated by OEMs for end users, engineering firms, or contractor customers.

Read more...
Pulse valves for dust collection
Emerson Automation Solutions Valves, Actuators & Pump Control
In process manufacturing, especially hard mineral mining, dust particles are unavoidable. If this pervasive dust is not effectively removed, it can accumulate throughout mines, plants and other facilities, becoming hazardous to workers and equipment.

Read more...
Case History 191: The weakest link.
Michael Brown Control Engineering Valves, Actuators & Pump Control
Which is the weakest link in a control loop? The answer, without any doubt is that, in most cases, the final control element is the weakest link.

Read more...
High-flow solenoid valve
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has introduced the new ASCO Series 327C solenoid valve, which features a direct-acting, high-flow design that provides superior flow-to-power ratio. It permits high flows at minimum power levels, making it ideal for use in power plants, refineries, and chemical processing facilities.

Read more...
Selection of two-port valves: an open and shut case
SMC Corporation South Africa Valves, Actuators & Pump Control
Little consideration is generally given to two-port valves because they are often perceived as simple devices that only open and close to control downstream fluid supply. Although this is mechanically true, choosing the optimal two-port valve for your application can make a big difference, saving space, weight and energy consumption.

Read more...
Emerson software optimises maintenance
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has announced the Plantweb Insight Valve Health Application, a powerful software tool that combines Fisher control valve expertise with advanced analytic algorithms. The new app makes it possible for users to visualise an entire connected fleet of valves, while prioritising actions based on the health index of each valve.

Read more...