SCADA/HMI


Usability: the key to manufacturing ERP success

July 2007 SCADA/HMI

Buyers of manufacturing software have been looking for the ‘holy grail’ of user-friendliness for years. User-friendliness is a frequent discussion topic when companies evaluate enterprise resource planning (ERP). Unfortunately, it is something that nobody can define but everybody knows it when they see it.

To begin to define usability, it is best to start with the anticipated benefits such software solutions can deliver. A software solution that scores high in usability will shorten implementation timeframes and reduce the amount of training required to go live. This, in turn, enables a faster return on investment and delivers benefits more quickly. Such a system will result in a lower total cost of ownership, is likely to change and grow with the user's company, allows for easy upgrades and interoperability, and makes it much less likely that it will need to be replaced to enable future business processes.

Software vendors are adept at making their ERP look user-friendly. Carefully scripted and well-prepared demos can mask the more cumbersome aspects of day-to-day business processes. Selection committees are not usually made up of people who process transactions all day, so extra screens, background processes or required keystrokes may go unnoticed. And matching the software business flows with in-house business processes does not really say anything about the system's ability to support future needs. Even a hands-on session will not help to make the right choice in this crucial decision.

So how can a potential purchaser judge whether software is truly usable?

Flexible IT architecture

Surprisingly, the IT architecture of a vendor is just as important as the functionality of the system to the user's future success. Firstly, the architecture should use industry standards. In addition, a good IT architecture should be lean, just like a manufacturing facility. It should have everything that is needed - including strong security features - but should not include or require purchasers to invest in a lot of stuff that they do not need.

Next, look for application flexibility. The business will change; how easily can the software change with those changes? A role-based development process and real-life usability testing are two key things to look for when interviewing a vendor. Business processes should be easily changeable through switches or table entries.

The underlying design philosophy should make it easy to customise the application if necessary to support a differentiating business process, and the application should be easy and inexpensive to upgrade as new releases come out, even after customisation. In addition, there should be built-in workflows, analytics and a world-class portal with role-based metrics available. If the prospective vendor cannot show evidence of these, then it is not likely to make the grade in terms of usability.

Works the way you do

We all know that business processes do not remain static for long. Who does business in exactly the same way they did even five years ago? Nobody - or they would not still be in business. So much has changed so rapidly that companies are continuously re-inventing themselves - and users need systems that can keep pace with the changes.

Even recently it was inconceivable that customers would enter their own sales orders and configure products themselves over the Web. Today they demand this ability. Suppliers release their own purchase orders against contracts, or participate in vendor-managed inventory programs. Who knows what changes will occur in the future? Software needs to be flexible and adaptable as new ways of doing business emerge.

Today more companies compete based on the speed of their supply chain. Flexibility, communication, collaboration, and visibility are the most important enablers of supply chain velocity and transparency. How can end users ensure that they provide supply chain transparency?

In most cases, it means providing portal access and other collaboration tools to customers and suppliers. A portal is the best and fastest way to share documents and to collaborate around the world at all hours of the day or night, every single day. A portal must be easy for users to access and set up without requiring a lot of IT help, and yet must include strong security.

Also look for pervasive workflows that notify users, customers or suppliers of events or delays that can affect business results. Workflows should be able to communicate across company boundaries, have easily set thresholds, and be easy to create or modify without requiring IT intervention.

Familiar interfaces

It is important that systems are easy to navigate for power users and people who may use them only occasionally. Information workers today spend a large portion of their workday using their e-mail applications - probably the most widely deployed applications in the world. Messages from co-workers, customers, and suppliers constantly flow through e-mail inboxes. Rather than jump from an ERP system to e-mail, it is simpler if business applications not only look and feel like e-mail but are actually integrated with it.

A familiar interface enables workers to feel comfortable with an application immediately. And since industry analysts agree that one of the biggest costs involved in implementing new ERP systems is training. These costs often equal or exceed the cost of the actual software purchase, so eliminating the need for some training can speed up the implementation time frame dramatically, leading to faster ROI and time to benefit from the ERP investment.

Confident decision making

One of the lesser-known disadvantages of earlier generations of ERP is that software rarely communicated information to users about upcoming problems, unless the user was savvy enough to ask the right question at the right time. If the user was lucky or smart enough to stumble on a problem, deciding how to solve it was more often a matter of intuition than data analysis.

The tools available were simply too slow and cumbersome, especially as the pace of business got faster. Data warehouses and other analytical tools usually rely on periodic updates, forcing users to work with less-than-current data. Disparate systems often yield conflicting information. No wonder most manufacturers ran by the seat of their pants. They simply had no tools.

Today it is possible for analytics engines to be embedded in applications or in the IT stack. Engines can access information from multiple disparate systems instantly and present the user with up-to-date information in a graphical format. Some engines and search tools can combine both structured data, like that found in ERP databases, and unstructured data, like that found in documents like contracts or RFPs (requests for proposal), to present the user with an immediate and complete picture.

Conclusion

It is rare today that a company has no IT systems in place, so it is important to select applications that run on industry-standard platforms so that applications can easily interoperate. Investigating the technology that surrounds required business functionality can be even more important than the functionality itself. After all, it is relatively easy to add new features to a system, but it is often impossible - or at least difficult and expensive - to change IT architecture.

About the author

Tracey Newman, former CEO for MWEB CommerceZone, specialists in providing B2B e-procurement and strategic sourcing solutions recently took over the reins as the business group executive for the Microsoft Dynamics business.

Tracey Newman
Tracey Newman

Microsoft Dynamics is a division within Microsoft that develops solutions that automate and streamline financial, customer relationship, and supply chain processes allowing organisations to focus on their core business.

Prior to this, Tracey was the managing director of FrontRange Solutions, a leading independent provider of service, communication and customer relationship management applications for the SME and distributed enterprise markets.

Tracey also served as the marketing director for JSE-listed Ixchange, a software publishing company which developed financial, distribution, inventory management, point-of-sale, service management and CRM applications for the mid-market.





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