Valves, Actuators & Pump Control


Control valve ownership made simple

July 2004 Valves, Actuators & Pump Control

Fisher engineers started with a clean slate in developing the GX control valve. Their goal was to bring unmatched simplicity to control valve ownership. Which meant designing a valve that proves simple to select, apply, operate and maintain. The new Design GX control valve is the result. It embodies all of the design criteria and is claimed to offer the added advantage of being simple to afford.

Simple to apply

The GX product line covers nine sizes between DN 15 and DN 200 (½-inch through 8-inch) to meet a wide range of flow and pipeline sizing requirements. The engineered passages within the GX valve body provide maximum capacity and create a stable flow pattern for smooth operation in each valve size. Actuator selection/sizing is determined automatically by the valve body configuration. No extra engineering is required.

The GX actuator controls up to a 5,1 MPa (740 psi) pressure drop. Its multispring design is field-reversible from spring-open to spring-close action without needing extra parts.

Live-loaded PTFE V-ring stem packing is standard within the GX. The packing system provides superior stem sealing and extended service life. Ultra low friction graphite-based packing and an extension bonnet are available for temperatures above 232°C. A carefully selected line-up of valve body and trim materials means that the GX may be applied to a wide range of applications. Carbon and stainless steels are GX standards along with a choice of several alloys for more corrosive applications. Metal-to-metal seating is also a standard, with options including PTFE soft seating for Class VI shutoff and hardened trim with a Stellite overlay for mildly erosive applications.

Simple to operate

The GX may be used for either throttling or on-off control, with or without a positioner. Digital and analog positioners can be specified, as well as auxiliary solenoids, limit switches and other accessories. These valves are compatible with the IEC 60534-6-1 (Namur) mounting standard.

A typical GX configuration features the Fieldvue DVC2000 series digital valve controller. This industry-leading device brings easier control, enhanced performance and maintenance advantages to control valve applications. Fieldvue instruments provide more than just traditional valve positioning. They are core components of Emerson's PlantWeb digital plant architecture. As such, they present the critical operating information about themselves and the process that enables plant personnel to make better-informed decisions. Fisher reports that its PlantWeb digital plant architecture offers proven improvements in system availability, reduced variability, increased throughput and enhanced product quality.

Simple to maintain

The Design GX is robust and compact. Its design architecture features common parts across all sizes, which reduces spare parts inventory requirements and associated costs. Actuator removal is quick and easy. Remove only four fasteners to gain access to the seat ring.

The new DVC2000 features linkage-less position feedback. There are no touching parts between the controller and valve stem, simplifying controller installation and maximising cycle life. The digital valve controller mounts directly onto the actuator yoke and connects to an air passage in the yoke. In the air-to-open mode the instrument introduces actuator loading pressure through the passage. External tubing to the actuator casing is not required. The one-piece packing follower threads into the bonnet to simplify installation and adjustment of the packing system. The system employs live-loading to compensate for normal wear.

Simple to configure

Valve selection is made simple with the Design GX configurator. Available on CD from Fisher sales contacts, the configurator steps the user through an IEC-based sizing procedure that helps them to decide between body size and port diameter options.

The configurator CD also contains complete product documentation, including technical specifications, pressure and temperature capabilities, dimensions, details on construction options, part numbers and recommended spares plus information on how to install, operate and maintain the various GX - positioner - controller combinations.

Simple to afford

The GX is value-engineered to lower its total cost of ownership. Its reduced product complexity and parts commonalities contribute to reduced purchasing, operations and parts inventory and maintenance costs.

For more information contact Luculle Stols, Alpret Control Specialists, 011 249 6700, [email protected], www.alpret.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Compact valve position indicator
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson’s new TopWorx DVR Switchbox is an entry-level addition to the DV Series of valve position indicators. It combines a durable resin enclosure, compact size, and a patented cam design that provides a reliable valve position feedback for water and wastewater systems, food and beverage production lines, and industrial utilities.

Read more...
Dependable pumping for dewatering in hard rock mining areas
Valves, Actuators & Pump Control
Becker Mining’s Pumpor Vertical Spindle (PVS) pumps are hard at work on many mines throughout Africa, with many units installed recently in the Carletonville area, West of Johannesburg.

Read more...
Efficient, affordable solution for electrohydraulic pumps
Parker Hannifin - Sales Company South Africa Valves, Actuators & Pump Control
In the world of construction a revolution is changing the status quo, the electrification of small and efficient construction machinery.

Read more...
Redefining Industrial Automation with the new Festo Valve Terminal
Festo South Africa Valves, Actuators & Pump Control
Festo recently introduced its latest innovation in the form of the Valve Terminal VTUX. This invention marks the beginning of a new era in valve terminals, with its features making it an impressive solution for the future.

Read more...
New pilot-operated relief valve
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has introduced a pilot-operated relief valve for installation on pressurised bullet tanks used to store liquid propane and anhydrous ammonia. This type of pressure relief valve is typically installed on tanks fabricated by OEMs for end users, engineering firms, or contractor customers.

Read more...
Pulse valves for dust collection
Emerson Automation Solutions Valves, Actuators & Pump Control
In process manufacturing, especially hard mineral mining, dust particles are unavoidable. If this pervasive dust is not effectively removed, it can accumulate throughout mines, plants and other facilities, becoming hazardous to workers and equipment.

Read more...
Case History 191: The weakest link.
Michael Brown Control Engineering Valves, Actuators & Pump Control
Which is the weakest link in a control loop? The answer, without any doubt is that, in most cases, the final control element is the weakest link.

Read more...
High-flow solenoid valve
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has introduced the new ASCO Series 327C solenoid valve, which features a direct-acting, high-flow design that provides superior flow-to-power ratio. It permits high flows at minimum power levels, making it ideal for use in power plants, refineries, and chemical processing facilities.

Read more...
Selection of two-port valves: an open and shut case
SMC Corporation South Africa Valves, Actuators & Pump Control
Little consideration is generally given to two-port valves because they are often perceived as simple devices that only open and close to control downstream fluid supply. Although this is mechanically true, choosing the optimal two-port valve for your application can make a big difference, saving space, weight and energy consumption.

Read more...
Emerson software optimises maintenance
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has announced the Plantweb Insight Valve Health Application, a powerful software tool that combines Fisher control valve expertise with advanced analytic algorithms. The new app makes it possible for users to visualise an entire connected fleet of valves, while prioritising actions based on the health index of each valve.

Read more...