Level Measurement & Control


Catering for bulk solids limit detection

August 2001 Level Measurement & Control

Endress+Hauser has confirmed its commitment to limit detection in bulk solids as an important market segment by developing a host of products aimed specifically at this sector. From capacitance to vibronics and paddle switches, for cost-effective solutions to the critical, aggressive and abrasive media with high temperatures and pressures, the company now offers a complete range of bulk solids level-switching solutions.

As the inventors of the tuning fork level-switch principle, Endress+Hauser has more than 20 years' application know-how over any other tuning fork manufacturer worldwide. Its latest tuning fork, the Soliphant II, is a universal vibration level limit switch for use in powdery and fine-grained bulk solids for grain sizes up to 10 mm.

The Soliphant II comes with many advantages. It is designed for a wide range of applications including those in explosion hazard areas or involving combustible dust. To ensure that the instrument fits most requirements, it is available in a compact, extendable rod or rope version with plastic, aluminium or Ex(d) housings. Accommodating universal input voltages and outputs, including 2 wire, 3 wire, relay and PFM signals for E Exia areas, the product is also capable of handling temperatures ranging from -40°C to 150°C, with a maximum operating pressure of 16 bar.

Other advantages include long product life, no maintenance and cost-effective installation, because no calibration is required. The company's capacitance level limit product basket caters for a broad spectrum of level detection in the solids market. The Minicap FTC 260/2 with active build-up compensation, patented by Endress+Hauser, is the complete package for maximum and minimum detection with the best price/performance ratio in the world. Other features include dust Ex approval and easy shortening of the rope versions for flexibility in installation. The maximum operating temperature and pressure is 120°C and 250 kPa (25 bar) respectively. The maximum permissible grain size is 30 mm. Supply voltage is flexible from 20-55 V d.c. to 20-253 V a.c. and output can be either relay or PNP. The instrument is certified for zone 10. Other advantages include no calibration, which saves on commissioning and reduces downtime.

The Multicap device is a robust capacitance probe, which features an electronic insert that can be adjusted to switch at a specific change in dielectric. The options available are a 2 wire AC version, 3 wire DC PNP and a universal input voltage with a relay output. The probe is also available with dust-Ex certification. The probe comes in rod or rope versions to suit all applications.

In media with high temperatures up to 450°C and pressure up to 50 MPa (500 bar), a ceramic probe is the best solution. These probes are remote from the associated electronics and are offered with a variety of transmitters. The certification ranges from nonhazardous to use in EEx ia areas.

These systems can be calibrated to switch on specific products with different dielectrics. Lastly, in addition to modern electronic sensors with no moving parts, for level detection in solids, mechanical variants such as the evergreen paddle switches still have their place in industrial applications. In addition to the simple principle and robust construction, the long term proven success validates its use.

Also offered is a cost-effective solution in the Soliswitch FTE30 paddle switch detector. This instrument measures grain sizes up to 50 mm with a minimum weight of 100 g/l. Wetted parts are stainless steel or Valox 553 (PBT) and the maximum operating temperature is 80°C and pressure 180 kPa (1,8 bar). Rod length is 75 to 600 mm and the rope version up to 2 m, which can be shortened. The input voltage is obtainable in 230 V a.c. 115 V a.c. and 24 V d.c. With its foundation in level limit detection, Endress + Hauser says it is able to offer a best-fit solution to all bulk solid switching applications.

Endress+Hauser

(011) 262 8000

[email protected]

www.za.endress.com





Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Small, inexpensive radar level transmitters
VEGA Controls SA Level Measurement & Control
Anyone who needs to keep processes running needs level measurement technology that measures reliably. However, what is needed is not always the most ‘fully featured’ solution, but the smartest one. This is exactly what VEGAPULS radar transmitters of the BASIC series do.

Read more...
Meeting the challenges of tank obstructions interfering with radar
Level Measurement & Control
One of the most challenging applications for non-contacting radar level transmitters is measuring level in tanks with internal obstructions, such as agitators, heating coils, pipes, ladders or baffles. Rosemount non-contacting radar level transmitters from Emerson feature an advanced solution that enables accurate and reliable level measurements in tanks with obstructions.

Read more...
A fresh approach to dairy processing
VEGA Controls SA Level Measurement & Control
Ensuring the quality and safety of milk throughout the production process is of the utmost importance in the dairy industry. The VEGABAR pressure transmitters are suitable for hygienic applications. They are an asset in the dairy industry and have been used with success for measuring the milk level and the process pressure in storage tanks.

Read more...
Multiphase level measurement
Mecosa Level Measurement & Control
The measurement of more than two phases or of interfaces that are not clearly defined poses a number of challenges for measurement technology. Radiation-based measuring systems such as Berthold‘s EmulsionSENS master these problems.

Read more...
Simple and efficient level measurement in the mining, minerals and metals industries
Endress+Hauser South Africa Editor's Choice Level Measurement & Control
Measuring devices in the mining, minerals and metals industries face the challenge of varying material states and long distances in measurement height. Endress+Hauser’s answer to these challenges is the new Micropilot family.

Read more...
Level measurement of an acid dosing tank at a WWTP
Level Measurement & Control
Ferric chloride and other acids are essential chemical substances in water and wastewater treatment. To control the dosing of acid solutions, an Australian wastewater treatment plant uses a special container to store, mix and add these chemicals. The company opted in favour of KROHNE’s OPTIWAVE 1540 radar level transmitter

Read more...
Powering sub-Saharan Africa’s energy future
VEGA Controls SA Level Measurement & Control
Crude oil storage plays an important role in the energy infrastructure of sub-Saharan Africa. The management of crude oil storage in comes with numerous challenges, including safety concerns, environmental conditions and infrastructural limitations.

Read more...
A new era in radiometric level and density measurement
Mecosa Level Measurement & Control
The LoopSeries LB 430 radiometric detector from Berthold Technologies has a revolutionary power solution and sets new standards in level and density measurement.

Read more...
Level measurement of leachate from sewage sludge humification
KROHNE Level Measurement & Control
A municipal utility in eastern Germany operates a state-of-the-art wastewater treatment plant with sustainable sludge treatment. The ultrasonic signal was being partially deflected by the wind, leading to frequent false measurements and inefficient process workflows. The problem was solved by replaced the ultrasonic level sensor with KROHNE’s OPTIWAVE 1540 non-contact radar.

Read more...
Groundbreaking measurement system
Mecosa Level Measurement & Control
Berthold Technologies has launched the LoopSeries LB 430, an innovative, industry-leading measurement system designed to enhance operational efficiency with advanced level, density, and level switch capabilities.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved