IT in Manufacturing


Yokogawa releases Platform for Advanced Control and Estimation R5.02

September 2018 IT in Manufacturing

Yokogawa has announced that together with Shell, it has developed Platform for Advanced Control and Estimation R5.02. This software suite brings together advanced plant process control technology developed by Shell with the real-time control technology that Yokogawa has developed in its role as a control system supplier.

The upgrade from version R5.01 provides enhanced functionality that will help customers optimise the control of operations throughout their plants, maintain high system availability, reduce operator workload, and improve productivity. The Platform for Advanced Control and Estimation suite is positioned as a solution in Yokogawa’s OpreX Asset Operations and Optimisation family.

Advanced process control systems improve product yield and reduce energy consumption by maintaining temperature, flow rate, pressure, and other process values within a set range, keeping them as close as possible to their optimal set points. Such systems are increasingly used in facilities such as oil refineries, petrochemical plants and natural gas liquefaction trains. Advanced control solutions are attracting considerable interest due to their ability to improve productivity.

Yokogawa’s Platform for Advanced Control and Estimation suite delivers the following functionality:

• Multivariable model predictive control (the control of multiple variables based on predictions made using models of the dynamic characteristics of plant responses).

• Soft sensing for estimating quality in real time based on temperature, flow rate, pressure, and other process values.

• Customisation of calculations.

The suite is continuously enhanced in response to changing customer requirements. The release of version R5.02 meets the need for solutions that can optimise the control of operations throughout a plant, ensure high availability, and ­alleviate problems of high workload caused by reductions in the number of plant operators and expansion in the range of items that must be monitored and controlled.

Enhancements

1. Plant-wide optimisation of control with large-scale applications

With large-scale applications, advanced control systems need to be able to process huge amounts of data. Version 5.01 of this software is suitable for small to medium-size applications and can optimise the control of individual processes. With the enhancements made to R5.02, this software now offers significantly greater processing speed. As a result, it can now handle large-scale applications involving multiple processes and is thus capable of optimising the control of operations throughout a plant.

2. Maintaining high system availability regardless of changes in operational conditions or ageing of facilities

With this software, a trend line showing the predicted values when advanced control is active (closed loop prediction trend) can be superimposed over a trend line that is based on the actual measured values. By comparing them, it is possible to identify errors in a dynamic response model. Such errors are the result of deterioration in advanced control performance caused by changes in operational conditions or the ageing of facilities. System availability can be maintained by rebuilding the dynamic response model whenever these errors become significant.

R5.02 has been enhanced to enable the display of a trend line that predicts plant behaviour when advanced control is inactive (open loop trend). This enables operators to know in advance what impact this will have on a process.

3. Improved operability for efficient operation and monitoring

With a single press of a key, operators can call up items from a list of recently displayed screens. Frequently used screens can also be accessed quickly by registering them as favourites.

About OpreX

OpreX is the comprehensive brand for Yokogawa’s industrial automation (IA) and control business. The OpreX name stands for excellence in the technologies and solutions that Yokogawa cultivates through the co-creation of value with its customers, and encompasses the entire range of Yokogawa’s IA products, services, and solutions. This brand comprises the following five categories: OpreX Transformation, OpreX Control, OpreX Measurement, OpreX Execution, and OpreX Lifecycle. Platform for Advanced Control and Estimation, OpreX Asset Operations and Optimisation family solution in the OpreX Transformation category, delivers operational excellence throughout an enterprise’s activities, from production through to supply chain optimisation and risk and business management.

For more information contact Christie Cronje, Yokogawa South Africa, +27 11 831 6300, [email protected], www.yokogawa.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...
Paving the way for a carbon-neutral future in South Africa
IT in Manufacturing
At ABB Electrification, we believe the infrastructure of the future must do more than support daily operations, it must anticipate them. We are committed to building intelligent systems that connect and optimise infrastructure across sectors.

Read more...
Africa’s hidden AI advantage
IT in Manufacturing
Through my work implementing AI systems across three continents, I’ve become convinced that Africa’s unique context demands urgent AI adoption. Successful implementation requires local expertise to understand resource constraints as design parameters to create the innovations that make technology truly work under real-world conditions.

Read more...
Siemens Xcelerator empowers space-tech pioneer, Skyroot Aerospace
Siemens South Africa IT in Manufacturing
Siemens Digital Industries Software has announced that Skyroot Aerospace, a leading private space launch service company in India, has adopted Polarion software from the Siemens Xcelerator portfolio to digitally transform its software development processes and enhance efficiency as it aims to accelerate access to space for its customers worldwide.

Read more...
Water is running out, is your ESG strategy ready?
IT in Manufacturing
Water is one of the most critical yet undervalued resources in modern business. Water stewardship asks businesses to understand their water footprint across the entire value chain and to engage with others who share the same water resources.

Read more...
Cybersecurity in 2025: Six trends to watch
Rockwell Automation IT in Manufacturing
Rockwell Automation’s 10th State of Smart Manufacturing report finds that cybersecurity risks are a major, ever-present obstacle, and are now the third-largest impediment to growth in the next 12 months.

Read more...
The state of the smart buildings market in 2025
IT in Manufacturing
Smart buildings are entering a transformative phase, driven by sustainability goals, technological innovation and evolving user expectations. According to ABI Research’s latest whitepaper, the sector is undergoing a strategic overhaul across key areas like retrofitting, energy efficiency, data-driven operations and smart campus development.

Read more...
Digital twin for Bavaria’s National Theatre
Siemens South Africa IT in Manufacturing
Siemens and the Bavarian State Opera are digitalising the acoustics in Bavaria’s National Theatre in Munich, Germany. The result is a digital twin that simulates sound effects, orchestral setups and venue configurations in a realistic 3D acoustic model so that musicians, the director and conductors can assess a concert hall’s acoustics even before the first rehearsal.

Read more...
How AI can help solve South Africa’s water crisis
IT in Manufacturing
Climate change, ageing infrastructure, pollution and unequal access are putting intense pressure on the country’s water systems. A powerful question arises: “Can artificial intelligence help us change course?”

Read more...
Backup has evolved, but has your strategy?
IT in Manufacturing
With cyber threats rising and compliance standards tightening, South African organisations are under growing pressure to revisit their data protection strategies. The era of treating backups as a box-ticking exercise is over.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved