Improved design tips balance toward HV motor replacement
October 2019Maintenance, Test & Measurement, Calibration
The applications knowledge of Zest WEG Group, coupled with the design capability of parent company WEG, now make it easier than ever for old high voltage (HV) motors to be replaced with new improved machines, within the customer’s existing footprint and operational configuration.
“Compared to HV machines designed 20 years ago, advances in technology allow modern motors to be manufactured smaller,” says David Spohr, Zest WEG Group’s newly appointed business development executive who works with customers to optimise their HV motor operations.
WEG’s HV motors are typically purpose-built to meet the precise needs of the customer. While smaller in dimensions compared to the original older HV motors, these motors still deliver the required performance at even higher output and efficiencies.
“As a leading technology provider of a wide range of motor products, we have the capability to design a replacement motor to match the footprint of the original unit,” explains Spohr. “This means it is not necessary for the customer to modify mechanical infrastructure or electrical design to accommodate an upgraded motor.”
Spohr highlights that the cost of a major motor overhaul could be up to 60% of the cost of replacement. In addition, the advanced technology of new units brings important benefits. Key among these are reliability and efficiency, which means improved operational performance and direct savings in energy consumption.
“When motor failures occur, Zest WEG Group has the ability to conduct a detailed on-site analysis,” says Spohr. “Based on a root-cause analysis, we can provide a failure assessment that will enable the customer to make an informed decision.”
The assessment includes an energy consumption analysis conducted with specialised software.
“There are also significant productivity benefits from a new, more reliable motor,” concludes Spohr. “Unplanned downtime can severely erode plant performance, reduce output and risk supply relationships with customers. All this needs to be considered in the decision to continue repairing old motors.”
Vibration sensor with CANopen interface for mobile machines ifm - South Africa
Maintenance, Test & Measurement, Calibration
: ifm’s 3-axis VMB301 condition monitoring sensor integrates into the vehicle network via CANopen, delivering real-time bearing, vibration and temperature data to help mobile machines avoid costly damage and downtime.
Read more...Linear regulated 2-channel laboratory power supply Vepac Electronics
Maintenance, Test & Measurement, Calibration
Vepac Electronics offers a dual-channel laboratory power supply built for safe, precise testing in laboratories and workshops.
Read more...When oil gets old Wearcheck
Maintenance, Test & Measurement, Calibration
WearCheck explains how oxidation breaks down lubricating oils over time, and how routine oil analysis can catch the warning signs before equipment failure.
Read more...SEW-EURODRIVE brings intelligent energy optimisation to Electra Mining SEW-EURODRIVE
Maintenance, Test & Measurement, Calibration
At Electra Mining Africa 2026, SEW-EURODRIVE will showcase its DriveRadar IoT platform for predictive maintenance and real-time energy optimisation, alongside plant energy surveys and an 1850 kW medium voltage motor display.
Read more...Thermal imaging camera with high thermal resolution Vepac Electronics
Temperature Measurement Maintenance, Test & Measurement, Calibration
Vepac Electronics introduces a compact thermal imaging camera that helps technicians spot temperature problems before they become costly failures.
Read more...What your lubricant really costs
Maintenance, Test & Measurement, Calibration
The purchase price of an industrial lubricant is only a fraction of what lubrication truly costs a business. Lubrication Engineers South Africa explains how shifting from unit price to total cost of ownership changes the equation significantly.
Read more...Rethinking corrosion protection in process plants Omniflex Remote Monitoring Specialists
Maintenance, Test & Measurement, Calibration
Omniflex explains how integrating remote monitoring and cloud-based platforms into cathodic and anodic protection systems is helping process plant operators stay ahead of corrosion and make smarter maintenance decisions.
Read more...Oils don’t die, they degrade Wearcheck
Maintenance, Test & Measurement, Calibration
WearCheck explores the main ways lubricants degrade in service and how these degradation modes affect oil performance and machine reliability.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version