SEW-Eurodrive has supplied 120 geared motors to Dalein Agriplan for a customised 100 tph feed mill for a major beef producer in the Free State. This is not only one of the largest single projects undertaken by the manufacturer to date, but is also one of the biggest fully-automated systems of its kind in southern Africa. The project commenced in early 2017, and was completed at the end of 2018.
A critical success factor was the steady supply of geared motors over the years, sales manager Willem Strydom reports. “Our long-standing association with Dalein Agriplan indicates how important the agricultural industry is as a future growth area.”
Part of the larger Dalein Group of companies, Dalein Agriplan designs, manufactures, and commissions a range of modular feed mills, with outputs from 3 to 100 tph. It also manufactures raw materials handling and processing facilities across southern Africa, and as far afield as Ethiopia and Ghana.
The success of the company’s feed mills is due to the high degree of accuracy with which they weigh the raw materials, with a 5-10 kg margin on a 9 ton batch. Owner Lohan Heyl reveals: “Such accuracy is critical for the mixed ration to have the best possible homogeneity, and hence adherence to the formulation.”
Key to this accuracy is the use of quality components from main suppliers. “Our clients in the agricultural industry depend on us to meet their requirements and specifications, and we in turn rely on companies like SEW-Eurodrive to provide the best possible components to ensure that our locally manufactured feed mills are world-class,” adds Heyl. “We strive to associate ourselves with global leaders because it is a reflection on our reputation as well.”
He adds that, apart from the quality German-engineered geared motors themselves, what is equally important is the customer support and technical backup that Dalein Agriplan receives. “There is a fast turnaround time on geared motors in the event of any breakdown, from critical spares to replacement units, which allows us to reduce the downtime for our own customers.”
Dalein Agriplan pioneered its compact purpose-designed feed mill in the early 1990s, and to date has designed and built about 100 throughout the region. Its current target market ranges from smaller farmers who want to reduce their costs by producing their own high-quality feed, to large corporate mega-farmers with largescale commercial operations. The products supplied for this project included helical bevel geared motors for macro batching plants, parallel helical geared motors for belt and chain conveyors and bucket elevators, as well as inline helical geared motors for screw conveyors.
Smarter motor technology for high-performance industrial automation Adroit Technologies
Motion Control & Drives
Adroit Technologies is bringing Mitsubishi Electric’s EM-A series permanent magnet motors to Africa, offering servo-like speed and position control at a lower cost by combining patented sensorless control with the FR-E800 inverter to eliminate encoders while achieving IE5 efficiency.
Read more...A smarter approach to simplifying motion architecture
Motion Control & Drives
n motion system design, the wiring and drive placement between motor and drive are often decided by default, yet they shape a machine’s cost, footprint and adaptability. Kollmorgen sets out how single-cable and decentralised architectures simplify the cabinet.
Read more...Robotic case packer achieves 99% uptime Rockwell Automation
Motion Control & Drives
DCC Automation designed a new robotic case packer for a nutrition supplement manufacturer using delta robots and a unified Rockwell Automation control platform, cutting changeover time from 45 minutes to 5 minutes, and achieving 99 to 99,5% uptime against the previous 10% per-shift downtime.
Read more...igus puts 3D-printed wear materials to the test igus
Motion Control & Drives
A new igus white paper compares its tribological iglidur 3D-printing materials directly with conventional POM, reporting lower wear, more stable friction and up to ten times longer service life in gear testing for customised, low-volume and replacement components.
Read more...SEW-EURODRIVE’s expanded local engineering capability SEW-EURODRIVE
Editor's Choice Motion Control & Drives
At Electra Mining Africa, SEW-EURODRIVE demonstrated how its expanded local engineering capability, digital technologies and lifecycle support strategy help customers improve reliability, energy efficiency and total cost of ownership across the full life of their drive assets.
Read more...Latest Danfoss automation drive Bearing Man Group t/a BMG
Motion Control & Drives
BMG has launched the Danfoss iC7-Automation enclosed variable speed drive range in South Africa, backed by significant local stockholding of 400 V models up to 710 kW, approved warranty workshops, and DrivePro digital asset management support.
Read more...Severe-duty workhorses powering mining
Motion Control & Drives
Mining machines such as rock crushers, pumps and conveyors need motors that combine high torque with robust enclosures, seals and cooling. WEG Africa explains how severe-duty motors deliver more than a decade of reliable performance in harsh conditions while meeting modern energy-efficiency standards.
Read more...Looking beyond the spec sheet when choosing motion architecture
Motion Control & Drives
When machine builders focus only on torque, speed and price, engineering time, integration effort and long-term maintainability get overlooked. Kollmorgen explains how thinking at the system level, not the component level, leads to better motion architecture choices.
Read more...Economy drive system closes the drive gap in the entry-level segment Beckhoff Automation
Editor's Choice Motion Control & Drives
Beckhoff has launched an economy drive system pairing its new AX1000 servo drive and AM1000 servomotor with the AF1000 dual-axis variable frequency drive on a shared EtherCAT platform, targeting series machines and price-sensitive markets without sacrificing TwinCAT integration or functional safety.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.