More than ever before, the number of car parts made from plastics and plastic composites is on the increase. According to the American Chemistry Council, plastics account for approximately 50% of the volume of a typical vehicle. Using plastic in cars helps achieve better fuel efficiency and improves vehicle safety. Many of these parts are made of polyethylene, and recently, VEGA Americas helped an auto parts manufacturer track the level in their tanks.
Measurement in the tightest of spaces
The manufacturer, responsible for making vehicle interiors, steering wheels, exterior mouldings and trim pieces for large automobile producers, had not been able to get accurate level measurements in their 30 polyethylene tanks – a material with poor reflective properties. In a particular plant, the tanks are small, roughly 1,5 metres tall and about a metre in diameter. The only process connection is on top of the tanks, and it is pushed to the sidewall because of a bulky mixer also mounted there. To make matters more complicated, there is little to no headspace above the vessel.
Creative mounting made possible with the Vegapuls 64
Because of the low dK product and the close proximity to the sidewall, VEGA representatives suggested testing a Vegapuls 64 on three of the vessels. To bypass the large mixer flange on top of the tank, installers had to reduce the size of the threaded process connection and add an extension. This was made possible because of the versatility of the Vegapuls 64’s process connections. After constructing the elaborate process connection and commissioning the radars, installers were able to get a reliable signal.
The previous instrumentation on these vessels had not been functional for years, so operators had been working blind. This new solution involving a unique process connection and the Vegapuls 64 guided wave radar has enabled the plant to run its processes at an optimal production rate and reduced the risk of tank overflow. The plant is now planning to replicate this setup on the other tanks.
Precise level control
Level Measurement & Control
Whether in silos, tanks or process containers, the exact detection of fill levels is crucial for stable, safe and economical production processes. However, many common measuring methods quickly reach their limits in practice.
Read more...Powering Africa’s sustainable mining VEGA Controls SA
Editor's Choice Level Measurement & Control
At the 2026 Mining Indaba in Cape Town, one theme rises above all others, progress through precision. For VEGA, a global leader in process instrumentation, this mission aligns perfectly with its core purpose, which is turning measurement into meaningful progress.
Read more...VEGA is redefining synthetic fuel production VEGA Controls SA
Level Measurement & Control
Polish company, Ekobenz specialises in producing bio-hydrocarbons. The company utilises advanced manufacturing techniques where VEGA sensors monitor levels and interfaces, essentially overseeing separation layers in the process.
Read more...Water under pressure VEGA Controls SA
Pressure Measurement & Control
The need for real-time monitoring and precise control over water distribution has never been more critical. VEGA’s range of pressure sensors and level instruments plays an important role in ensuring that water systems operate efficiently.
Read more...Precision in paper processing VEGA Controls SA
Editor's Choice Level Measurement & Control
Paper manufacturing is a demanding process that relies on consistency, precision and control at every stage. The VEGABAR 82 pressure transmitter is well-suited to these harsh environments.
Read more...VEGA’s Lunch-and-Learn success in KZN VEGA Controls SA
News
VEGA has rolled out its new Lunch-and-Learn series to the coastal regions of South Africa, designed to bring practical training and real-world insights directly to engineers and technicians.
Read more...Where every grain counts VEGA Controls SA
Level Measurement & Control
VEGA’s advanced level and pressure measurement solutions offer transformative technologies to improve grain storage management in sub-Saharan Africa.
Read more...Paper might carry the message, but pressure carries the process VEGA Controls SA
Pressure Measurement & Control
VEGABAR pressure transmitters are designed to address the unique challenges faced by the pulp and paper industry. Built for durability and precision, they ensure reliable pressure monitoring in aggressive environments.
Read more...Capsules, steam and cream VEGA Controls SA
Pressure Measurement & Control
African cosmetic brands are increasingly outsourcing production to specialised contract manufacturers who use automation and high-precision tools to ensure quality and adapt quickly to regulatory changes. VEGA’s suite of level and pressure measurement solutions offers a robust foundation for profitability and quality assurance.
Read more...Differential pressure measurement made simple VEGA Controls SA
Pressure Measurement & Control
The VEGADIF 85 serves as an exemplary model of a differential pressure sensor. It combines universal applicability with high operational dependability and integrated overload protection, ensuring consistent performance even in the harshest conditions.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version