Motion Control & Drives


The future of intuitive robotics and configurable modular packaging lines

March 2016 Motion Control & Drives

“At Omron, we believe the automation cells and production lines of the future will see symmetry in interaction between robots and humans,” says Evert Janse van Vuuren, field application engineer at Omron South Africa. “Our Ping-Pong robot shows the first fruits of our efforts to meet this collaborative challenge.”

Sustaining long table tennis rallies with its human opponent, the Ping-Pong robot consistently returns the ball to a spot and at a velocity that makes it easy for the opponent to hit back. The robot is able to do that because it is not simply reacting as it sees the ball, but instead is estimating the trajectory and velocity of the ball based on data of both the ball’s position and the opponent’s physical movement.

Combining Omron’s integrated vision technology with the intelligence to determine the opponent’s intent, this technological evolution establishes new and productive interactions between people and machines. Here, machines are not blindly following a set motion profile to fulfil a programmed function, but instead are attuned to the way their human counterparts think and move, adjusting their own actions accordingly.

All of these efforts open up a new era of human-robot interaction where robots work alongside humans in the same physical space, free from the traditional constraints of guards and fences. As the Ping-Pong robot, with its sensing know-how, demonstrates, this future is closer than one might think, providing a glimpse of the potential of true synchronisation between people and machines in the work environment, for a truly enriched society.

The ability of the machine to adapt to the actions and intent of a human partner will see new ways for humans to work alongside robots. Omron is already developing the technologies that will make the robot aware beyond its boundaries. It is driving new ways of looking at issues such as robot safety.

A network of machines

Combine classical packaging technology with modern industrial robots and we get closer to crossing the boundary from packaging machine to packaging line. Robots and vision systems increase the modulo-interoperability of your machine portfolio,” says Janse van Vuuren.

“The machine sold yesterday as a stand-alone production unit is becoming a plug-and-run subsystem, part of a bigger set of machines working seamlessly together. In doing so they share the same control screen, monitor the same safety variables and adapt to changing environment conditions. They also measure the overall energy consumption, equipment efficiency and act as one intelligent system, aware of the human presence while interacting with it.

“This vision is becoming more accessible to small and midsize

OEMs whose strategy is to extend the upstream and downstream line of their ‘core’ machine. Our automation solutions enable you to consider robotics as a module within a standard set of modules.

Omron’s modular approach to a packaging line makes it possible to design a complete packaging line by connecting the different machines of your machine portfolio. We consider robotic and vision technology as a smart bridge/buffer system, which seamlessly integrates your existing or newly acquired packaging processes, regardless of whether the machine is part of primary, secondary or final packaging. The job that a system integrator had to do yesterday can easily be done by OEMs today, using the same programming tools. In place of dedicated hardware that performs a set of functions, Sysmac is a single Intel processor-based open control platform solution. It integrates motion, logic sequencing, vision, robotics, safety, data management, networking and machine visualisation – all in the same programming environment.

“The integration of the robot kinematics into the main machine controller is a key factor of differentiation for OEMs, who want to optimise the cost and performance of their machine. With (built-in) kinematic algorithm, motion command and logic instruction in one controller, a robotic module can be added to the main machine program as simply as ticking a box. The machine and the robots are entirely controlled within the program of the Sysmac NJ controller.

“The robots are consequently highly synchronised with the rest of the packaging machine, which greatly enhances the machine coordination and by extension, the packaging line.”

For more information contact Evert Janse van Vuuren, Omron, +27 (0)11 579 2600, [email protected], www.industrial.omron.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Solving common automation challenges with Festo’s servo drive and servo motor solutions
Festo South Africa Motion Control & Drives
Automation projects face challenges that include limited installation space, the need for precise and repeatable linear motion, rising cycle-speed demands, and seamless integration with existing control architectures. Festo’s servo portfolio directly addresses these issues with compact, modular drive and motor solutions designed for specific applications.

Read more...
Inside the Giant Magellan Telescope with mechanical engineering at astronomical scale
Motion Control & Drives
Construction of the Giant Magellan Telescope, set to become the world’s largest Gregorian optical infrared telescope, is well underway. While its scientific mission is to transform astronomy, its performance depends heavily on advanced mechanical, hydraulic and pneumatic engineering.

Read more...
Filtration as a reliability driver in motion control systems
Parker Hannifin - Sales Company South Africa Motion Control & Drives
This article highlights the importance of filtration in motion control systems, how contamination affects performance, and what fleet managers, operators and maintenance teams in southern Africa can do to reduce downtime, avoidable wear and costly repairs, aided by Baldwin Filters.

Read more...
Supporting construction of next-gen floating offshore wind turbines
Motion Control & Drives
While windy locations naturally make ideal spots for offshore wind farms, they bring challenges when it comes to assembling wind turbines, particularly in ports. Mammoet was approached by Euroports to support with the marshalling and assembly of the components that make up the three turbines at Port-la-Nouvelle in France.

Read more...
Rollers excel where profits balance on a knife edge
igus Motion Control & Drives
Polymer component specialist manufacturer, igus has developed a range of lubrication-free long-life knife edge rollers designed to improve the transfer of products between conveyor belts in high-speed production environments.

Read more...
Bringing physical AI to the factory floor by deploying humanoids in industrial operations
Siemens South Africa Motion Control & Drives
Siemens and Humanoid have marked a landmark milestone in the journey to bring physical AI from vision to industrial reality. Humanoid’s humanoid robothas been successfully tested in operations at Siemens’ electronics factory in Germany, performing autonomous logistics tasks.

Read more...
Next-generation oil-free motor systems with active magnetic bearings
WEG Africa Motion Control & Drives
WEG and SpinDrive are collaborating to integrate SpinDrive’s AMBs and built-in IoT condition monitoring into WEG’s market-leading electric motor offering, creating an oil-free, maintenance-free drive solution.

Read more...
Rising demand for advanced coolant technology
Motion Control & Drives
As modern engines become smaller, more powerful and increasingly complex, coolant technology has undergone a fundamental transformation.

Read more...
Addressing cost, supply and disease pressures in Africa’s feed industry
Motion Control & Drives
Feed producers across Africa are operating in an increasingly complex and volatile environment. The pressures are forcing producers to rethink how they operate, balancing cost control, production efficiency and the need for greater flexibility in an unpredictable market.

Read more...
Rapid headframe replacement for Canada’s biggest potash mine
Motion Control & Drives
Mammoet has supported Ledcor with the construction of BHP’s new Jansen potash mine.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved