Motion Control & Drives


The future of intuitive robotics and configurable modular packaging lines

March 2016 Motion Control & Drives

“At Omron, we believe the automation cells and production lines of the future will see symmetry in interaction between robots and humans,” says Evert Janse van Vuuren, field application engineer at Omron South Africa. “Our Ping-Pong robot shows the first fruits of our efforts to meet this collaborative challenge.”

Sustaining long table tennis rallies with its human opponent, the Ping-Pong robot consistently returns the ball to a spot and at a velocity that makes it easy for the opponent to hit back. The robot is able to do that because it is not simply reacting as it sees the ball, but instead is estimating the trajectory and velocity of the ball based on data of both the ball’s position and the opponent’s physical movement.

Combining Omron’s integrated vision technology with the intelligence to determine the opponent’s intent, this technological evolution establishes new and productive interactions between people and machines. Here, machines are not blindly following a set motion profile to fulfil a programmed function, but instead are attuned to the way their human counterparts think and move, adjusting their own actions accordingly.

All of these efforts open up a new era of human-robot interaction where robots work alongside humans in the same physical space, free from the traditional constraints of guards and fences. As the Ping-Pong robot, with its sensing know-how, demonstrates, this future is closer than one might think, providing a glimpse of the potential of true synchronisation between people and machines in the work environment, for a truly enriched society.

The ability of the machine to adapt to the actions and intent of a human partner will see new ways for humans to work alongside robots. Omron is already developing the technologies that will make the robot aware beyond its boundaries. It is driving new ways of looking at issues such as robot safety.

A network of machines

Combine classical packaging technology with modern industrial robots and we get closer to crossing the boundary from packaging machine to packaging line. Robots and vision systems increase the modulo-interoperability of your machine portfolio,” says Janse van Vuuren.

“The machine sold yesterday as a stand-alone production unit is becoming a plug-and-run subsystem, part of a bigger set of machines working seamlessly together. In doing so they share the same control screen, monitor the same safety variables and adapt to changing environment conditions. They also measure the overall energy consumption, equipment efficiency and act as one intelligent system, aware of the human presence while interacting with it.

“This vision is becoming more accessible to small and midsize

OEMs whose strategy is to extend the upstream and downstream line of their ‘core’ machine. Our automation solutions enable you to consider robotics as a module within a standard set of modules.

Omron’s modular approach to a packaging line makes it possible to design a complete packaging line by connecting the different machines of your machine portfolio. We consider robotic and vision technology as a smart bridge/buffer system, which seamlessly integrates your existing or newly acquired packaging processes, regardless of whether the machine is part of primary, secondary or final packaging. The job that a system integrator had to do yesterday can easily be done by OEMs today, using the same programming tools. In place of dedicated hardware that performs a set of functions, Sysmac is a single Intel processor-based open control platform solution. It integrates motion, logic sequencing, vision, robotics, safety, data management, networking and machine visualisation – all in the same programming environment.

“The integration of the robot kinematics into the main machine controller is a key factor of differentiation for OEMs, who want to optimise the cost and performance of their machine. With (built-in) kinematic algorithm, motion command and logic instruction in one controller, a robotic module can be added to the main machine program as simply as ticking a box. The machine and the robots are entirely controlled within the program of the Sysmac NJ controller.

“The robots are consequently highly synchronised with the rest of the packaging machine, which greatly enhances the machine coordination and by extension, the packaging line.”

For more information contact Evert Janse van Vuuren, Omron, +27 (0)11 579 2600, [email protected], www.industrial.omron.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Osterwalder launches multi-plate, fully electric powder press
Motion Control & Drives
Osterwalder Technology has launched the MPneo 480, a 480 kN fully electric multi-plate powder press with up to six cross-pressing modules. Designed for hard metals, ceramics and advanced engineered materials, the press supports complex geometries and offers optional

Read more...
Ground helical racks for superior precision and durability
Motion Control & Drives
KHK USA has announced its ground helical rack series, engineered for smooth operation, high torque transmission and long-lasting performance in precision motion systems. The racks are designed for demanding environments such as machine tools, high-speed automation equipment and precision positioning systems.

Read more...
SpinDrive launches Magma X100 active magnetic bearing controller
Motion Control & Drives
SpinDrive has launched the Magma X100, a new active magnetic bearing controller platform for applications up to 150 kW. The platform brings oil-free, frictionless bearing technology to mobile machinery, semiconductor equipment and other high-speed rotating equipment at a cost comparable to conventional bearing solutions.

Read more...
Sealed split spherical roller bearings deliver rapid installation and reduced downtime
SKF South Africa Motion Control & Drives
SKF Cooper sealed split spherical roller bearings combine a split design with premium engineering to enable rapid installation and simplified maintenance, reducing mean time to repair by up to 70% and keeping operations running in sectors from mining to food and beverage.

Read more...
Inclination sensors for motion control
ifm - South Africa Sensors & Transducers Motion Control & Drives
The JBC dynamic inclination sensor from ifm offers accurate angle measurement in the most demanding conditions, filtering out motion disturbances such as vibrations, shocks and vehicle dynamics to deliver reliable inclination values via IO-Link or programmable switch outputs.

Read more...
Next-generation autonomous mobile robots from Omron Robotics
Omron Electronics Editor's Choice
The new LD-150 and LD-300 autonomous mobile robots from Omron Robotics offer higher payload capacity and advanced navigation in a compact footprint, with wireless inductive charging and fleet management integration to support high-throughput material transport in demanding production environments.

Read more...
Inside the Giant Magellan Telescope with mechanical engineering at astronomical scale
Motion Control & Drives
Construction of the Giant Magellan Telescope, set to become the world’s largest Gregorian optical infrared telescope, is well underway. While its scientific mission is to transform astronomy, its performance depends heavily on advanced mechanical, hydraulic and pneumatic engineering.

Read more...
Drives cut energy use by up to 30% amid rising costs
Motion Control & Drives
Rockwell Automation’s PowerFlex 755TS variable frequency drives are delivering energy reductions of 10 to 30% in Africa’s industrial operations, with adaptive control and predictive maintenance features that cut downtime by up to 50%.

Read more...
Proportionate specification for hazardous locations
Motion Control & Drives
As automation spreads deeper into processing, handling and transport operations, motors are increasingly required to operate in spaces that sit on the edge of hazardous zones.

Read more...
OMRON Robotics and COMAU to collaborate on expanding advanced industrial automation solutions
Omron Electronics News
COMAU and OMRON Robotics have signed a strategic collaboration agreement aimed at accelerating the adoption and deployment of advanced industrial automation solutions for manufacturers worldwide.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved