Sensors & Transducers


A smarter 3D sensor

February 2016 Sensors & Transducers

The mining environment presents some of the harshest working conditions, from extreme temperatures to dust, wind, rain, floods and exposure to sunlight. However, with mobile machines and vehicles playing such a crucial role within the industry, they must be able to withstand these arduous conditions while also performing to the highest operational and safety standards.

While it may seem simple enough, the critical machinery that is responsible for the productivity of operations functioning within these environments requires technology that promotes efficiency, productivity and safety, especially with the industry facing increased cost pressure from the global slowdown in demand for commodities.

In order to achieve this, 3D sensors can be employed to provide area surveillance, edge recognition, line guidance, collision avoidance, distance monitoring, object recognition and reflector tracking – a step towards achieving safer and more efficient workplaces. Only with the right sensing technology in place though, can mining and maintenance managers hope to maximise their production, efficiency and safety in the long-term.

The dangers of poor detection

In the past, traditional methods of detecting vehicles, areas and objects involved the use of line scanners that would often result in motion blurs and ultimately inaccurate readings. In the mining industry, this creates risks to both worker safety and on-site productivity, something that business simply cannot afford.

Detection of both scenes and objects is vital at a mining site in order to prevent vehicle collisions, worker injuries and to ensure that the use of time and space are both optimised.

The solution

ifm’s O3M 3D sensor is the first of its kind with patented PMD technology forming the basis for a sensor system that can cope with the harsh operating conditions of mobile machines.

How it works – the function principle of the PMD technology is based on time of flight which ensures detection of scenes and objects with just one image capture in three dimensions, and without motion blur. The scene is illuminated by modulated, invisible infrared light and the reflection hits the PMD sensor. Each pixel on the PMD chip determines the distances to the scene from the phase shift between the transmitted and received signals.

Robust and compact – the sensor system is specially designed for outdoor applications and changing conditions including wind, rain and varying levels of sunlight. It also has a high operating ambient temperature range of -40 to 85°C.

No moving components – the sensor does not incorporate any moving components, making it perfectly suited for mobile machinery as well as particularly robust and wear free.

Reliable and fast – a highly developed algorithm from the automotive sector, and a frame rate of up to 50 frames per second, allows the sensor to generate fast and reliable calculations of 3D information.

Whether it is to prevent vehicle collisions, worker injuries, provide edge recognition, area detection in drill rigs or object detection and line guidance, ifm’s new O3M 3D sensor is tailored to meet the demands of harsh applications in the mining industry.

For more information contact ifm electronic SA, 086 143 6772, info.za@ifm.com, www.ifm.com/za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Market opportunity for sensors in humanoid robots
Sensors & Transducers
A new IDTechEx report forecasts the market for sensors in humanoid robots will exceed $6,59 billion by 2037, driven by perception sensors, force/torque sensors, encoders and inertial measurement units across a growing range of commercial robot platforms.

Read more...
The wireless route to safer, more efficient mining operations
Emerson Automation Solutions Editor's Choice Sensors & Transducers
Modern wireless level measurement technologies are helping mining operations improve process control, increase safety and reduce installation costs. Emerson’s Rosemount 3408 wireless non-contacting radar level transmitter uses 80 GHz frequency-modulated continuous wave radar with HART communication to reach remote assets where cabling is impractical.

Read more...
Pressure sensor for robust measurement and clear communication
ifm - South Africa Pressure Measurement & Control
ifm’s G1/2 PF pressure sensor monitors highly viscous or abrasive media directly on the system, with a robust ceramic measuring cell, a rotatable display and a flush design that prevents clogging.

Read more...
Vibration sensor with CANopen interface for mobile machines
ifm - South Africa Maintenance, Test & Measurement, Calibration
ifm’s 3-axis VMB301 condition monitoring sensor integrates into the vehicle network via CANopen, delivering real-time bearing, vibration and temperature data to help mobile machines avoid costly damage and downtime.

Read more...
Telco sensors for harsh environments
Sensors & Transducers
Telco sensors are designed to operate where moisture, particulate contamination and surface fouling would disable conventional sensors, with a range including an adjustable five-metre infrared proximity sensor for harsh industrial environments.

Read more...
The data-driven path to sustainable manufacturing
ifm - South Africa Editor's Choice Sensors & Transducers
Smart automation is closing the gap between operational efficiency and environmental responsibility, and the data to do it is already inside the plant. With ifm’s sensing and digitalisation technologies, manufacturers can turn machine intelligence into measurable sustainability gains.

Read more...
Expanding visibility in mining operations
Emerson Automation Solutions Editor's Choice Sensors & Transducers
Advances in wireless communications, condition monitoring and sensing technologies are helping mining operators extend measurement into previously under-monitored areas, improving equipment reliability, process performance and water stewardship.

Read more...
Fiber-optic amplifiers for precise object detection
ifm - South Africa Sensors & Transducers
The OCF fibre-optic amplifier detects even the smallest or most transparent objects in confined spaces, making proven fibre-optic technology easier and more user-friendly than before.

Read more...
The next era of measurement and instrumentation
Sensors & Transducers
Smart sensors and non-contact radar are reshaping industrial measurement, feeding connected platforms that predict failures before they happen.

Read more...
Inductive ring sensors monitor material flow in feeding technology
ifm - South Africa Level Measurement & Control
Inductive ring sensors detect metallic parts moving through tubes at up to 35 m/s, whatever their size, enabling precise counting, flow control and reliable detection of blockages or misfeeds.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved