IT in Manufacturing


Emerson launches Integrated Operations Initiative

May 2014 IT in Manufacturing

Emerson Process Management has introduced its Integrated Operations Initiative to addresses customers’ needs for streamlined decision-making, easily accessible expertise and the safe, collaborative collocation of essential personnel.

“Running safe, profitable production operations is becoming increasingly challenging in the locations our customers are working in,” said Peter Zornio, chief strategic officer of Emerson Process Management. “These locations are sometimes referred to as the Four Ds: dull, distant, dirty and dangerous. These are often places few people want to go. The cost and scarcity of skilled workers just compounds their challenges.”

To overcome these challenges and improve operational effectiveness, manufacturers are turning to a new model called Integrated Operations (iOps). While implementations vary, key ingredients include: collocation of cross-functional teams in more desirable locales, collaboration tools like video conferencing and other applications, real-time access to process and asset data and streamlined decision-making workflows.

To accelerate industry realisation of the benefits iOps can provide, Emerson has developed three distinctive offerings in its Integrated Operations Initiative: a comprehensive and scalable automation architecture, a real-world laboratory to experience Integrated Operations called the iOps Centre, and consulting services to help customers envision, plan and execute their own iOps strategy.

Real-time access to essential information is fundamental to iOps and has been a core focus within Emerson for decades. Emerson’s innovation in key technologies includes: a fully digital plant architecture, a fully digital safety system, the most robust wireless technology portfolio, remote/low-power field communications, the broadest offering of diagnostics-based ‘Pervasive Sensing’ instruments, and monitoring applications to convert this data into actionable information. Each of these innovations is foundational to the Integrated Operations model as they provide real-time insight to actual conditions, giving personnel the confidence to make better decisions.

“Customers have steadily seen operational improvement for years by deploying smart automation technologies that provide them more visibility into what’s really happening,” said Jim Nyquist, group vice president for Emerson’s Process Systems and Solutions business. “But data alone isn’t enough. The real opportunity is to imagine new organisational workflows, like the formation of cross functional collaboration centres that bring together decentralised expertise to enable better, faster decision-making. That is iOps.”

Second, to give customers a clear sense of what’s possible in the future of Integrated Operations, Emerson has recently opened its state-of-the-art iOps Centre in Austin, Texas. A real-world, working model of a production enterprise, customers can experience the next generation of collaboration and real-time, multi-disciplinary decision-making.

“We worked for nearly two years on the vision and execution of the iOps Centre,” said Nyquist, “partnering with industry leaders ranging from Dell, Barco, Cisco, Mynah Technologies, OSISoft and more.”

“The enthusiasm and support for this project from our partner companies has been outstanding,” continued Nyquist. “We are able to showcase leading-edge technologies in virtualisation, video collaboration, telecommunications and more. Customers gain a clear vision of what’s possible through an experience they can’t get anywhere else in the world.”

Lastly, to help customers establish and execute their vision, Emerson has developed Integrated Operations Consulting Services. First, consultants help customers develop a vision for their operations, based on ever-growing best practices. Following human centred design methods, Emerson works with customers to define roles and work practices and to also define applications targeted to individual user requirements. Then, consultants leverage Emerson’s deep project management roots to help customers put their vision into action. These recommendations are derived through onsite visits, personnel interviews, assessments, and analysis. This service is performed by senior consultants with the right expertise to explore opportunities and alternatives for taking advantage of new integrated operations capabilities.

The Integrated Operations Initiative is already receiving enthusiastic engagement from some of the world’s leading production companies. Meetings in Emerson’s iOps Centre have already surpassed initial projections and are expected to increase significantly in 2014. Emerson is currently evaluating plans to expand its network of customer experience centres around the globe to support growing demand.

For more information contact Ron Raubenheimer, Emerson Process Management, +27 (0)11 451 3700, [email protected], www.emersonprocess.com



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Even in autonomous systems, human insight is important
Schneider Electric South Africa IT in Manufacturing
As AI, IIoT and digital twins reshape industrial operations, Schneider Electric’s Kobus Vermeulen and Bafana Msibi argue that the operator’s role is shifting from controlling equipment to interpreting intelligence, validating AI recommendations and making decisions that improve

Read more...
AI-based quality inspection scales across P&G operations
Siemens South Africa IT in Manufacturing
Siemens and Procter & Gamble are expanding an AI-based visual inspection system across P&G’s manufacturing operations worldwide, inspecting products in real time at full line speed, and reducing scrap rates by 10 to 20% depending on the product.

Read more...
How sustainability unlocks real business impact
Rockwell Automation IT in Manufacturing
Sustainability has moved from a compliance obligation to a strategic driver of resilience and value for manufacturers. Rockwell Automation explains how its Triple A framework and connected-data approach help producers cut energy, water and waste while improving productivity.

Read more...
Mining’s AI future will depend on people as well as technology
IT in Manufacturing
South Africa’s mining industry is embracing digitalisation and AI, but AvenirHoldings chief executive officer, Tshidi Mndzebele says the real test is whether the people behind the industry are equipped to move forward with it, and outlines five things mining needs to get right.

Read more...
How BIC overcame operational silos to integrate technology and people
Rockwell Automation IT in Manufacturing
Manufacturing giant BIC deployed Plex MES from Rockwell Automation at its Bizerte plant in Tunisia, replacing fragmented, partly in-house software with a single cloud-based execution system that broke operational silos and improved shop-floor visibility.

Read more...
AI in industry is an early warning system, not a guarantee
Schneider Electric South Africa IT in Manufacturing
Schneider Electric’s Paul Steyn argues that AI in industrial maintenance is only as good as the infrastructure and people behind it, and explains the three layers a facility needs before predictive maintenance can deliver on its promise.

Read more...
SA’s mining industry must put people at the heart of its digital future
IT in Manufacturing
South Africa’s mining industry employs around 470 000 people while its digital transition accelerates. Avenir’s chief executive officer, Tshidi Mndzebele argues that technology should enable and upskill the workforce rather than replace it, setting out five ways mining can make technology work for its people.

Read more...
Quality control supports efficient tissue production
Valmet South Africa IT in Manufacturing
Valmet’s advanced quality control technology is helping tissue producers improve product consistency while reducing energy and raw material consumption. Its latest installation at KORO Paper in Vietnam combines real-time measurement, process optimisation and non-contact, nuclear-free quality control.

Read more...
Patented algorithm maximises operator efficiency
Rockwell Automation IT in Manufacturing
Rockwell Automation piloted a patented anomaly detection algorithm and FactoryTalk DataMosaix at its Twinsburg electronics plant, giving operators 30 to 60 days’ advance warning of stencil failure, improving fail rates by 22% and achieving a 200% return on investment.

Read more...
Cybersecurity must become part of the next era of industrial automation
Adroit Technologies IT in Manufacturing
The EU’s Cyber Resilience Act is setting a global benchmark for connected products, making cybersecurity a core engineering requirement in industrial automation. Adroit Technologies and Mitsubishi Electric explain how building security into controllers, PLCs and drives from the outset helps South African manufacturers protect production and meet international expectations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved