To meet production demands, large scale bottlers rely on automated equipment operating at high speeds over prolonged periods of intense use. Equipment accuracy and consistency are essential to maintain standards. Products that are not correctly filled, capped or labelled may have to be removed from the line and reprocessed, driving down efficiency and productivity and raising expenses.
A challenging application came from a leading manufacturer of labelling equipment who offers high-speed shrink sleeve label applicators designed to process 800 bottles per minute. The company had used standard retro-reflective sensors to detect bottles on the line and trigger a label sleeve to drop down. These sensors did not perform reliably at high speeds. To maximise the machine’s performance potential, the company wanted to install sensors capable of consistent detection and output for high-speed bottling. The manufacturer has integrated the Banner World-Beam QS18LLP series retro-reflective laser sensors onto their shrink sleeve applicators. The very small spot size of the QS18LLP created a more precise output trigger than would be possible using standard sensors; bottles travelled less distance to block the sensor’s effective beam, triggering the output. The QS18 was able to detect the bottles travelling on the line and respond within microseconds, matching throughput speeds of up to 800 bottles per minute.
The compact form factor and flexible mounting options of the QS18LLP allowed the manufacturer to integrate the sensor into its equipment without complicated alterations to design and function. The sensor’s sealed housing and protected circuitry ensured reliable operation in challenging environments and the crosstalk rejection algorithm provided interference immunity from neighbouring sensors. The Banner QS18LLP uses a class 1 visible laser and operates on 10-30 VDC. It offers both PNP and NPN output.
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South Africa’s engineers operate at the intersection of resource constraint and industrial ambition. Few parameters illustrate this balancing act as clearly as water quality. Whether in municipal treatment works, food and beverage plants or mining operations, the ability to measure water quality accurately and continuously has become non-negotiable.
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In pharmaceutical manufacturing, there’s no room for error. Omron’s FH-AI and FHV7-AI vision systems introduce AI-powered inspection that adapts to real-world variability, something conventional rule-based vision systems cannot easily achieve.
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The Fraunhofer Institute for Integrated Circuits, working in concert with the Fraunhofer Institute for Wind Energy Systems, has developed a solution that can be used to identify cracks and breakage inside wind turbine blades remotely at an early stage.
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Heartbeat Technology reflects Endress+Hauser’s long-term commitment to enhancing measurement reliability and efficiency across a growing product portfolio.
Read more...Enhancing efficiency and reliability in the energy sector VEGA Controls SA
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Read more...Condition monitoring for hydroelectric plants ifm - South Africa
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The energy company Compagnia Valdostana delle Acque generates electricity in the region’s 32 hydroelectric power plants with a total capacity of over 900 MW. Vibration sensors from ifm monitor the maintenance requirements of the turbines and power generators at all times.
Read more...Precision sensing for water treatment ifm - South Africa
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ifm electronic has introduced two next-generation sensors designed for South Africa’s bulk and wastewater sector, engineered to withstand harsh environments and deliver long-term reliability.
Read more...The next generation of inductive scanning encoder solutions ATI Systems
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With the launch of the ECI 1122 and EQI 1134 rotary encoders, positioning specialist, HEIDENHAIN has introduced a new benchmark in inductive scanning technology that raises the bar for motion control and precision automation.
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