The tailored ELGi compressed air solution from Integrated Air Solutions (IAS) is powering operations at Tulisa Meat Market, a South African household name that, for six decades, has upheld its stellar reputation for the supply of premium meats and traditional Portuguese delicacies. By pairing advanced compressed air technology with dependable service support, IAS ensures that Tulisa can continue delivering the quality and consistency that generations of customers have come to trust, safeguarding the company’s legacy for the future.
Tulisa Meat Market prides itself on preserving the old-school smoking process, ensuring the natural essence of its products is maintained. The distinctive wrinkled texture is a hallmark of tradition and the organisation remains committed to delivering this desired outcome. “Preserving our legacy requires absolute reliability at every stage of production,” says director, Carlos Lopes. “Minimal downtime, low maintenance costs and a dependable compressed air system are critical to safeguarding Tulisa’s value proposition and ensuring that its tradition of excellence thrives for generations to come.”
Compressed air plays a vital role in Tulisa Meat Market’s operations, powering the clipping machine that cuts products to specification and driving the automated packing and sealing line. Speed, minimal downtime, reliability and low maintenance costs are the critical elements of compressed air, each indispensable to keeping production flowing smoothly. “However, our former compressed air systems proved unreliable, leaving us grappling with multiple ongoing issues that repeatedly disrupted production,” says Lopes. Frequent breakdowns of the old equipment stalled manufacturing lines, undermining efficiency and consistency. To compound matters, excessive moisture in the airline infiltrated the pneumatic packaging machines, causing damage, hindering production and incurring substantial downtime expenses. These persistent issues made it clear that a more dependable, high-quality compressed air solution was needed to safeguard operations and support the company’s sustainable growth. “After carefully weighing our options, the ELGi package from IAS stood out, offering a competitively priced solution precisely tailored to our requirements, backed by exceptional aftermarket service support,” says Lopes.
“Understanding that reliability, maximum uptime, ease of operation, industry-leading warranties and superior service support were non-negotiable for the customer, we proposed an upgrade from their old reciprocating compressor to our state-of-the-art ELGi EN11 compressed air package,” says Grant Robinson, managing director at IAS. “The ELGi EN11 ENCAP, complete with refrigerant air dryer, horizontal air receiver and inline air filter, delivered across the board, providing a fully integrated solution that aligns seamlessly with the customer’s needs.”
The multi-featured ELGi EN11 Encapsulated is a robust screw air compressor built to endure around-the-clock operation. Coupled with a vertical tank, refrigerant dryer and inline filters, it provides a reliable and efficient compressed air solution that delivers unmatched uptime in demanding applications. Its fully encapsulated package design integrates the motor, air end, cooling system and ancillaries into one compact footprint, making it ideal for installations where floor space is limited while also simplifying maintenance access.
Designed for continuous operation with a 100% duty cycle, the ELGi EN11 ensures dependable compressed air delivery for demanding applications across manufacturing, fabrication, automotive workshops, and process industries. Equipped with a high-efficiency totally enclosed fan cooled premium motor, the ELGi EN11 reduces power consumption while maintaining consistent performance, translating into lower operating costs and long-term energy savings. The compressor is engineered with a rugged, heavy-duty enclosure that enables low-noise operation, perfectly suited to workshops and industrial environments where low noise is critical and installation close to the point of use is preferred.
The EN11 unit incorporates advanced cooling through ELGi’s Thermo Zone layout and oversized oil cooler/aftercooler design, ensuring stable operating temperatures even in high ambient conditions common to the South African climate. This contributes to improved compressor life cycle and performance reliability. The machine’s intelligent controller provides fault alarms, service reminders, operational monitoring and safety shutdowns, simplifying operation, reducing risk and enhancing uptime. ELGi’s proprietary air oil separation system minimises oil carryover, and delivers cleaner compressed air that protects downstream equipment while reducing maintenance needs. Extended intervals between services further reduce maintenance costs. “The ELGi EN11 unit’s multi-feature design delivers exceptional performance and efficiency, driving uptime and production while lowering operating costs, securing a swift and measurable return on investment for the customer,” says Sugen Pillay, sales and marketing manager at IAS.
Operating the ELGi EN11 could not be simpler. A straightforward on/off switch makes daily use intuitive, while the smart interface provides clear visual alerts if a fault occurs or servicing is required. “To ensure confidence and smooth adoption, IAS’s technical team conducted a full run-through of the unit’s operation with the customer, highlighting key features and demonstrating best practices,” adds Pillay. “Should any issue arise, the customer simply contacts the IAS service team, where one of our experts will promptly go to site to diagnose and resolve the matter. This combination of simplicity, smart technology and responsive support ensures that training is effortless, operation is seamless and uptime is maximised.”
The IAS team installed the ELGi EN11 unit in early 2025 as a turnkey supply, installation and commissioning project. Full service and maintenance is provided by IAS’s technical team ensuring that the unmatched warranties on the EN compressor series are upheld, including the ELGi EN11’s three-year market-leading unlimited running hours warranty. IAS rental options and comprehensive spares stockholding further combine to deliver complete customer peace of mind.
“Tulisa Meat Market’s legacy of top-quality meats depends on consistency and reliability and, as a new customer, their decision to partner with IAS and ELGi underscores trust built through reliable machine performance and top-notch service delivery,” says Robinson. He concludes: “With the ELGi EN11 in place, backed by our technical expertise and end-to-end service support, Tulisa can focus on the continued production of premium products with confidence, knowing their compressed air solution is engineered for unmatched uptime and long-term value, safeguarding a timeless Portuguese heritage.”
For more information contact Integrated Air Solutions,
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