IT in Manufacturing


Water meet your digital twin

November 2025 IT in Manufacturing

In South Africa, where ageing infrastructure is affecting the supply of water to communities and businesses, projects need to be developed and implemented efficiently, with minimal delays.

Digital twins now serve as an important tool to modernise this ageing infrastructure. As virtual replicas of physical assets, digital twins can integrate real-time data and advanced modelling, allowing engineers to assess the potential impact of proposed changes.

Importantly, digital twins can identify risks, optimise efficiency and highlight necessary adjustments in the design phase rather than after construction begins. This ensures that infrastructure upgrades are informed by predictive analytics, reducing delay, minimise costs and enhancing reliability. It is virtual technology at its finest. with a strong layer of intelligence that can go a long way in significantly improving water infrastructure upgrades and management thereafter.


Peter Marumong, Cluster WWW segment leader at Schneider Electric.

Twinning for the win

The digital twin environment allows operators to emulate changes in equipment, networks and infrastructure before making any physical modifications. In the case of water management, digital twin technology offers benefits such as:

Enhanced visibility: Operators can monitor the water network in real time, gaining insights into equipment performance and potential failures before they occur.

Optimised maintenance: Predictive maintenance strategies, informed by AI-driven data analysis, help utilities reduce unplanned downtime and extend asset lifespan.

Reduced energy consumption: By analysing operational data, digital twins help optimise energy use, particularly in energy-intensive processes like desalination.

Support for proactive decision-making: Simulating various scenarios allows utilities to assess the impact of upgrades or replacements without physical intervention, mitigating risks and reducing costs.

Digital twin technology at work

Schneider Electric’s digital twin technology has been successfully implemented in the water industry across the globe. As a prime example, the Tekniska verken water utility in Linköping, Sweden has utilised Schneider Electric’s EcoStruxure Water Advisor-Water Simulation software to create a real-time digital twin. This implementation has helped the municipal water utility optimise its operations, reduce water losses to 8% (which is half of the national average) and ensure uninterrupted service to the city’s 150 000 inhabitants.

Furthermore, the digital twin technology enables Tekniska verken to predict and assess risks related to pressure or flow variations, making it a crucial tool in detecting and addressing water leaks.

Schneider Electric’s AI-powered digital twin solutions are also helping operators identify patterns in energy use and optimise desalination processes. One customer based in the Red Sea reported a 20% improvement in operational efficiency after deploying Schneider Electric’s digital solutions.

By leveraging our AI-powered digital twin solutions to analyse fast-moving data and repetitive patterns, utilities can significantly reduce the energy footprint of desalination plants, making water treatment more sustainable and cost-effective.

As water demand continues to grow, municipalities and utilities must adopt solutions that safeguard this vital resource. Digital twin technology is providing an important solution, allowing for smarter, data-driven decision-making in today’s water infrastructure management.


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