IT in Manufacturing


How IEC 61162 standards are building smarter fleets

November 2025 IT in Manufacturing

The maritime industry is moving through one of the most important transformations in its history. Ships that once operated as collections of independent systems, are now evolving into integrated digital ecosystems where navigation, monitoring and control systems must exchange a constant flow of data. This shift unlocks efficiency, safety and sustainability, but it also brings new challenges: legacy infrastructure, rising cybersecurity threats and growing compliance requirements.

At the heart of this transformation lies the IEC 61162 family of standards. Their specifications provide a common language for shipboard communication, creating a reliable and secure digital backbone that bridges the gap between past technologies and future requirements.

The demands driving maritime modernisation

To understand why IEC 61162 matters today, it’s important to look at the core challenges shaping modern shipping operations.

Integrating diverse systems: From the bridge to the engine room, vessels rely on radar, ECDIS, autopilot, voyage data recorders and countless other systems. Without a standardised communication framework, these systems often operate in digital silos, creating inefficiencies and risks. Seamless integration is now essential for achieving full operational awareness, automating functions and ensuring accurate compliance reporting.

Retrofitting for cost-effectiveness: According to UNCTAD (2024), the average commercial vessel is over 22 years old. With high costs for new builds, most owners are choosing to retrofit existing ships with modern technology. Retrofitting requires a framework that allows older systems to coexist with new technologies to ensure continuity without starting from scratch.

Making cybersecurity a priority: Digital connectivity has opened a new focus, cybersecurity. A single breach can disrupt operations, compromise vessel safety or expose sensitive data. Recognising this threat, regulators have made robust cybersecurity mandatory through frameworks like IMO MSC.428(98) and IACS Unified Requirements E26/E27. Securing all data communication is a fundamental business imperative.

Compliance as an operating requirement: From fuel consumption reporting (IMO DCS) to cybersecurity frameworks (E26/E27), regulatory compliance has become a condition for doing business. Shipowners need a standardised, auditable way to collect and transmit data to ensure they meet today’s requirements and are prepared for future mandates.

How IEC 61162 meets these needs

The IEC 61162 family provides a layered, adaptable framework that directly solves the maritime industry’s integration, retrofit, cybersecurity and compliance challenges.

Integration through standardised protocols: IEC 61162 defines how data flows between navigation, monitoring and control systems. Early standards, like IEC 61162-1/-2 (NMEA 0183), enabled simple one-to-many communication while IEC 61162-3 (NMEA 2000) expanded this with higher capacity CAN-bus networks. The introduction of IEC 61162-450 brought Ethernet into the picture, allowing real-time multicast data exchange across critical bridge systems. Together, these standards make integration practical and reliable.

Support for legacy and modern systems: One of the strengths of IEC 61162 is its layered design. Older protocols remain valid, enabling vessels to continue using trusted legacy equipment while gradually adopting newer Ethernet-based solutions. Gateways and protocol converters bridge the gap, ensuring that legacy devices remain part of a connected ecosystem rather than being replaced outright. This is a key advantage for cost-effective retrofits.

Cybersecurity built into the standard: IEC 61162-460[7] extends Ethernet communication with cybersecurity at its core. It introduces redundancy, segmentation, firewalls and role-based access controls to protect against unauthorised access and malicious traffic. Secure gateways create controlled boundaries between internal ship networks and external connections, aligning directly with the cybersecurity demands of IMO and IACS regulations. In doing so, IEC 61162-460 transforms vessel communication into a resilient digital backbone.

A framework for compliance: By standardising communication and embedding security features, IEC 61162 provides shipowners and builders with a ready-made framework for meeting regulatory mandates. It supports IMO DCS reporting, carbon intensity monitoring and compliance with IACS Unified Requirements E26/E27. In short, the standards give the industry a structured path to achieving operational safety and regulatory alignment.

Futureproofing maritime operations: The shipping industry’s future will be shaped by both decarbonisation and digitalisation. Achieving cleaner fuel consumption, more efficient operations and stronger cybersecurity are interconnected goals. IEC 61162 standards are not simply technical specifications, they are the foundation of this transition. They enable interoperability, protect vessel networks and ensure compliance in a complex regulatory environment.

As fleets grow older and digital demands intensify, shipowners, integrators and builders need solutions that bridge the past and future. IEC 61162 provides a framework where legacy systems, modern technologies and cybersecurity coexist seamlessly. The result is a fleet that is not only compliant and efficient, but future-ready to navigate the challenges of an increasingly digital maritime world.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Siemens ecosystem strengthens data and AI integration
Siemens South Africa IT in Manufacturing
Siemens has announced significant expansions to its Industrial Edge ecosystem, accelerating data and AI integration and releasing enhanced cybersecurity functionalities. These enable a seamless integration of IT and OT environments, optimise processes and reduce operational disruptions.

Read more...
Siemens manages shipbuilding process for HD Hyundai
Siemens South Africa IT in Manufacturing
Siemens has been selected by HD Korea Shipbuilding & Offshore Engineering as a preferred partner to establish an integrated platform to manage the entire shipbuilding process as a single data flow to help ensure consistency across all its global shipyard facilities.

Read more...
Transforming the process industry through digitalisation
Endress+Hauser South Africa IT in Manufacturing
By connecting field devices, systems and people, digitalisation creates new opportunities to optimise operations, enhance maintenance strategies and support continuous improvement. As a leading instrumentation provider and major source of process data, Endress+Hauser plays a key role in enabling this transformation.

Read more...
The OT operator’s guide to security and uptime on the plant
RJ Connect IT in Manufacturing
The article addresses three common questions about industrial network deployment and maintenance, exploring ways to achieve better control and visibility with more efficiency.

Read more...
The assets you can’t see are the ones that can shut you down
IT in Manufacturing
ABEGuardOT is an asset management solution that delivers continuous, non-intrusive visibility across multi-vendor environments, including Siemens, Rockwell, ABB, Honeywell, Schneider Electric, Emerson, GE and Yokogawa, with support for OPC UA, EtherNet/IP, Modbus and Profibus.

Read more...
Edge I/O NTS and the need for industrial speed
Schneider Electric South Africa IT in Manufacturing
One of the most compelling solutions to emerge from industrial automation is Edge I/O NTS, which represents a natural evolution of computing from centralised servers to localised, device-level input/output processing, offering improved speed, efficiency and resilience.

Read more...
The next wave of AI-driven process automation
Schneider Electric South Africa IT in Manufacturing
As process industries hurtle toward an AI-driven future, four powerful trends are set to redefine automation strategies in 2026: hyper automation, AI-first automation, low code/no code platforms, and advanced process intelligence.

Read more...
Huge increase in denial-of-service cyber threats
IT in Manufacturing
NETSCOUT has released its Distributed Denial-of-Service Threat Intelligence report, revealing sophisticated attacker collaboration, resilient botnets and compromised IoT infrastructure that drove more than eight million DDoS attacks worldwide.

Read more...
Sustainable manufacturing
ABB South Africa IT in Manufacturing
ABB’s production facility in Shandong province, China is delivering measurable energy and emissions reductions through the implementation of advanced digital energy management and electrification solutions.

Read more...
Open automation is breaking legacy chains
Schneider Electric South Africa IT in Manufacturing
Industrial automation is now entering a new era defined by open, software-driven principles that are breaking decades of hardware-bound limitations.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved