IT in Manufacturing


How IEC 61162 standards are building smarter fleets

November 2025 IT in Manufacturing

The maritime industry is moving through one of the most important transformations in its history. Ships that once operated as collections of independent systems, are now evolving into integrated digital ecosystems where navigation, monitoring and control systems must exchange a constant flow of data. This shift unlocks efficiency, safety and sustainability, but it also brings new challenges: legacy infrastructure, rising cybersecurity threats and growing compliance requirements.

At the heart of this transformation lies the IEC 61162 family of standards. Their specifications provide a common language for shipboard communication, creating a reliable and secure digital backbone that bridges the gap between past technologies and future requirements.

The demands driving maritime modernisation

To understand why IEC 61162 matters today, it’s important to look at the core challenges shaping modern shipping operations.

Integrating diverse systems: From the bridge to the engine room, vessels rely on radar, ECDIS, autopilot, voyage data recorders and countless other systems. Without a standardised communication framework, these systems often operate in digital silos, creating inefficiencies and risks. Seamless integration is now essential for achieving full operational awareness, automating functions and ensuring accurate compliance reporting.

Retrofitting for cost-effectiveness: According to UNCTAD (2024), the average commercial vessel is over 22 years old. With high costs for new builds, most owners are choosing to retrofit existing ships with modern technology. Retrofitting requires a framework that allows older systems to coexist with new technologies to ensure continuity without starting from scratch.

Making cybersecurity a priority: Digital connectivity has opened a new focus, cybersecurity. A single breach can disrupt operations, compromise vessel safety or expose sensitive data. Recognising this threat, regulators have made robust cybersecurity mandatory through frameworks like IMO MSC.428(98) and IACS Unified Requirements E26/E27. Securing all data communication is a fundamental business imperative.

Compliance as an operating requirement: From fuel consumption reporting (IMO DCS) to cybersecurity frameworks (E26/E27), regulatory compliance has become a condition for doing business. Shipowners need a standardised, auditable way to collect and transmit data to ensure they meet today’s requirements and are prepared for future mandates.

How IEC 61162 meets these needs

The IEC 61162 family provides a layered, adaptable framework that directly solves the maritime industry’s integration, retrofit, cybersecurity and compliance challenges.

Integration through standardised protocols: IEC 61162 defines how data flows between navigation, monitoring and control systems. Early standards, like IEC 61162-1/-2 (NMEA 0183), enabled simple one-to-many communication while IEC 61162-3 (NMEA 2000) expanded this with higher capacity CAN-bus networks. The introduction of IEC 61162-450 brought Ethernet into the picture, allowing real-time multicast data exchange across critical bridge systems. Together, these standards make integration practical and reliable.

Support for legacy and modern systems: One of the strengths of IEC 61162 is its layered design. Older protocols remain valid, enabling vessels to continue using trusted legacy equipment while gradually adopting newer Ethernet-based solutions. Gateways and protocol converters bridge the gap, ensuring that legacy devices remain part of a connected ecosystem rather than being replaced outright. This is a key advantage for cost-effective retrofits.

Cybersecurity built into the standard: IEC 61162-460[7] extends Ethernet communication with cybersecurity at its core. It introduces redundancy, segmentation, firewalls and role-based access controls to protect against unauthorised access and malicious traffic. Secure gateways create controlled boundaries between internal ship networks and external connections, aligning directly with the cybersecurity demands of IMO and IACS regulations. In doing so, IEC 61162-460 transforms vessel communication into a resilient digital backbone.

A framework for compliance: By standardising communication and embedding security features, IEC 61162 provides shipowners and builders with a ready-made framework for meeting regulatory mandates. It supports IMO DCS reporting, carbon intensity monitoring and compliance with IACS Unified Requirements E26/E27. In short, the standards give the industry a structured path to achieving operational safety and regulatory alignment.

Futureproofing maritime operations: The shipping industry’s future will be shaped by both decarbonisation and digitalisation. Achieving cleaner fuel consumption, more efficient operations and stronger cybersecurity are interconnected goals. IEC 61162 standards are not simply technical specifications, they are the foundation of this transition. They enable interoperability, protect vessel networks and ensure compliance in a complex regulatory environment.

As fleets grow older and digital demands intensify, shipowners, integrators and builders need solutions that bridge the past and future. IEC 61162 provides a framework where legacy systems, modern technologies and cybersecurity coexist seamlessly. The result is a fleet that is not only compliant and efficient, but future-ready to navigate the challenges of an increasingly digital maritime world.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Why AI will never truly understand machines
Wearcheck IT in Manufacturing
Cutting-edge technology and solutions powered by AI are embraced by specialist condition monitoring company, WearCheck, where the extreme accuracy of data used to assess and diagnose machine health is paramount.

Read more...
Traditional data centres are not fit for purpose
IT in Manufacturing
Traditional data centre designs are falling short, with nearly half of IT leaders admitting their current infrastructure does not support energy or carbon-reduction goals. New research commissioned by Lenovo reveals that data centre design must evolve to future-proof businesses.

Read more...
AI agents for digital environment management in SA
IT in Manufacturing
The conversation about artificial intelligence in South Africa has shifted rapidly over the past year. Among the technologies changing the pace of business are AI agents - autonomous, task-driven systems designed to operate with limited human input.

Read more...
AI-powered maintenance in future-ready data centres
Schneider Electric South Africa IT in Manufacturing
The data centre marketplace often still relies on outdated maintenance methods to manage mission-critical equipment. Condition-Based Maintenance (CBM) is powered by AI and is fast becoming a necessity in ensuring both competitiveness and resilience.

Read more...
Powering up data centre mega development
IT in Manufacturing
Parker Hannifin has secured a major contract to supply key equipment for nearly 30 aeroderivative gas turbines powering a new hyperscale data centre in Texas.

Read more...
Building resilient supply chains through smarter e-procurement
RS South Africa IT in Manufacturing
In a time of constant disruption, from supply chain uncertainty to rising operational costs, businesses that embrace digital procurement are better positioned to stay competitive and resilient.

Read more...
The new 2026 Eplan Platform
IT in Manufacturing
Eplan has completely redeveloped its entire portfolio, with an even greater focus on customers and their requirements in their respective market segments. One central point is the significant reduction in complexity.

Read more...
Africa’s data centre ecosystem needs robust data protection strategies
IT in Manufacturing
As Africa accelerates its digital transformation, local data centres are becoming critical enablers that bring cloud services closer to users, reduce latency and support compliance with data sovereignty laws. Along with this, data protection has moved from the bottom of the IT budget to the top of the strategic agenda.

Read more...
Machine health monitoring with ifm
ifm - South Africa Editor's Choice IT in Manufacturing
With ifm’s machine health monitoring, early signs of wear can be detected and unexpected failures prevented. Combined with equipment preventive maintenance software, interventions can be scheduled proactively to avoid costly downtime.

Read more...
AI adoption in South Africa focuses on AI ethics and privacy measures
IT in Manufacturing
South African organisations are integrating AI technologies with a deliberate, privacy-first mindset, creating sustainable frameworks for digital transformation and regulatory compliance

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved