Valves, Actuators & Pump Control


Control head for automation of hygienic process valves

February 2025 Valves, Actuators & Pump Control

Burkert’s Type 8681 control head is optimised for decentralised automation of hygienic process valves. Thanks to its universal adapter, it can be combined with all normal commercial butterfly valves, ball valves and single- and double-seated valves. With a decentralised automation concept, the control head takes over all pneumatic actuation, feedback and diagnostic functions, including Fieldbus communication.

The housing is easy to clean and features proven IP protection and chemically resistant materials for use in hygienic processing in food, beverage and pharmaceutical industries. Depending on the process valve type, up to three pneumatic actuator chambers can be controlled independently from each other. The switching speeds of both movement directions can be set separately. A built-in check valve prevents incorrect switching of process valve actuator chambers which could result from backpressure.

The process valve switching positions are detected by an inductive, analogue position sensor and reported to the PLC system. Up to three switching points can be adjusted automatically by a Teach-In function. Additionally, a fourth switching position can be read in and fed back via an external inductive proximity switch. The coloured status display signals the particular process valve switching position or indicates a diagnostic function such as maintenance required status or fault conditions.

The pilot valves are equipped with a manual override. If the device housing is closed, the patented magnetically encoded manual override tool can be used to open the process valve from the exterior. Bus communication is available with AS-interface, IO-Link or büS/CANopen.

Maintenance function process valve

A maintenance demand programmed via limit value for switching cycles and operating hours is shown via the blinking status indication. Thanks to the patented magnetically encoded manual override tool, the actuator can be used to open the process valve from the exterior. IP protection is guaranteed every time.

Decentralised automation completed

The universally adaptable Control Head 8681 completes the ELEMENT valve product range with an integrated automation function for the control of auxiliary circuits like steam, pressurised air or cleaning agents. With this, the advantages of decentralised automation as an alternative to cabinet solutions and can be used for all armatures.

In process monitoring there is minimal installation effort for electrical wiring and pneumatic tubing when using the AS-interface. Other benefits include flexibility during planning, clear plant parts for optimal plant hygiene, energy saving as a result of minimal compressed air consumption, and short switching times.

Easy parametrisation via PC-interface

Parametrisation and configuration of the Control Head are done via a USB interface. Device remote control, teach-in and activation of the autotune function are possible. Furthermore, diagnostic functions are read and edited, or device data and bus specific parameters are shown.

For more information contact André Nel, Bürkert South Africa, +27 11 574 6018, [email protected], www.burkert.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Uncompromising flow rate measurement
Burkert South Africa Flow Measurement & Control
Bürkert’s FLOWave is a hygienic and safe flow measurement solution with many benefits for pharmaceutical or food production processes.

Read more...
Ball valves and actuators optimise HVAC performance
Schneider Electric South Africa Valves, Actuators & Pump Control
Schneider Electric offers the full range of innovative SpaceLogic and EasyLogic ball valves and actuators. These cutting-edge products are designed to optimise HVAC system performance, ensuring comfort and energy efficiency in commercial and residential buildings.

Read more...
Alfa Laval expands hygienic valve portfolio
Valves, Actuators & Pump Control
Alfa Laval is expanding its hygienic valve portfolio by introducing the Unique SSV pressure relief valve and the Leakage Detection butterfly valve, alongside new smaller sizes of the Unique Mixproof CIP and Unique Mixproof process valves.

Read more...
Preparing pump systems for adverse weather conditions
Valves, Actuators & Pump Control
As the severity of storms in South Africa increases, so has the rush of sediment-laden water become a major issue and a significant challenge for irrigation. When sediment levels rise to just 10 grams per litre or more, the risk of pump wear and dam silting increases dramatically.

Read more...
High-flow solenoid valve
Emerson Automation Solutions Valves, Actuators & Pump Control
Emerson has introduced the new ASCO Series 327C solenoid valve, which features a direct-acting, high-flow design that provides superior flow-to-power ratio. It permits high flows at minimum power levels, making it ideal for use in power plants, refineries, and chemical processing facilities.

Read more...
Proportional cartridge valve series is the fastest in its class
Valves, Actuators & Pump Control
Parker Hannifin is introducing the enhanced version of the proportional cartridge throttle valve series, TFP. The new pilot valve further reduces the step response times by up to 30%, making the TFP the fastest valve in its class.

Read more...
Proportional cartridge valve series is the fastest in its class
Valves, Actuators & Pump Control
Parker Hannifin is introducing the enhanced version of the proportional cartridge throttle valve series, TFP. The new pilot valve further reduces the step response times by up to 30%, making the TFP the fastest valve in its class.

Read more...
Inspection system for leak detection in valves in hazardous areas
Extech Safety Systems Valves, Actuators & Pump Control
Leaking valves in industrial plants not only lead to loss, safety risks and possible contamination and pollution, but also result in high economic costs. Therefore, valves in hazardous areas require regular proper inspection and preventive maintenance to ensure their functionality.

Read more...
Hydroformed tube valve body
Burkert South Africa Valves, Actuators & Pump Control
One of the most common necessities for manufacturing pharmaceuticals, cosmetics, food and beverages are diaphragm valves. What used to be a dull two-way race between forged and cast body variants is now being challenged by an exciting, ground-breaking technology. The hydroformed, light-weight diaphragm tube valve body will change the way you think about plant design and operation.

Read more...
Global pumping giant ready to support hydrogen economy
Valves, Actuators & Pump Control
With abundant sunshine and wind, southern Africa is perfectly positioned to become a global powerhouse in green hydrogen production. Two key projects are already in advanced stages of development in Namibia. KSB has identified the vast potential of these types of projects in southern Africa, and through its KSB Pumps and Valves subsidiaries in Namibia and South Africa is investing heavily in bringing the right skills to the region.

Read more...