IT in Manufacturing


Making a world of difference with process automation

September 2023 IT in Manufacturing

Across societies and economies, many of us take it for granted that we have reliable power at the flip of a switch, that water flows at the turn of a tap, or that goods are available at our fingertips. What we rarely think about are the sophisticated, interconnected processes, systems, technologies and operations working around the clock to enable everyday life as many of us know it.

ABB’s ‘Making a World of Difference’ programme demonstrates how its automating, electrifying and digital technologies are making a world of difference by enabling industries to become more efficient and sustainable, from hydrogen and mining to water, shipping, emissions monitoring, and automation. ABB’s involvement also extends to hydrocarbons, pulp and paper, ports, food and beverage, and metals. “Our technologies and experts orchestrate industrial processes, machinery and systems to operate seamlessly and efficiently to enable our everyday,” says John Manuell, ABB’s local division manager.

At the heart of this seeming magic, in the background is process automation. For nearly 50 years, automated measurement and control of plants and processes has been central to empowering the industries that provide the basic building blocks of our everyday lives – power, water, metals, minerals, chemicals and transportation.

Today, fuelled by economic and population growth, these industries are working hard to meet one of their greatest challenges: reducing emissions and increasing the share of low-carbon sources in their energy mix. ABB’s integrated automation and electrical systems are essential to supporting industries on their sustainability journey, helping control production, while optimising the use of power and navigating the energy transition.

For more than a century, automation systems have been enabling industries that provide the basic building blocks of our everyday lives. And for over 40 years, ABB has built and maintained a leadership position in DCSs, which are at the heart of some of the largest and most critical operations on our planet. For many producers, a key action is to electrify processes formerly powered by combustion and fossil fuels to enable a transition to greener energy sources. Integrated process and electrical control and power management increase energy efficiency of operations, and reliably incorporate renewable energy sources. Digital technologies furthermore allow experts to cost-effectively design and deploy such integrated systems for efficiency, ease of use, and energy optimisation.

To maximise economies of scale, many plants today produce single commodities. At the same time, demand for customisation drives smaller, specialised plants that are close to the customer. Automation must scale to address these varying needs. Automation is a significant asset base for producers, and often the digital core of the business. As digitalisation progresses, operational and information technology will converge, allowing value-adding applications to run on the ‘edge’ of the process, or in the cloud.

“The control system of tomorrow will leverage new business models that facilitate change, while conforming to workplace expectations. ‘Automation-as-a-service’, with readily accessible and selectable applications, will provide options alongside traditional business models,” predicts Manuell.

Without the energy, materials and commodities that underpin our lives, and the technologies, systems and people that automate, electrify and digitalise the infrastructures that provide them, our world would not be the same. ABB is proud to contribute to orchestrating industries and society to run safer, smarter and more sustainably, and help make the magic behind our everyday lives – through process automation.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Optimising the product design process
Siemens South Africa IT in Manufacturing
OPmobility is partnering with Siemens to adopt its Teamcenter X Product Lifecycle Management software. OPmobility’s increasingly complex products now include electronics and software, to create energy storage systems, which include battery and hydrogen electrification solutions and fuel tanks.

Read more...
Smart milling for resilient, sustainable food production
IT in Manufacturing
As the global demand for food continues to rise due to increasing urbanisation, the milling industry faces the challenge of balancing efficiency with sustainability. Bühler is committed to making milling more energy-efficient while maintaining high operational performance. Its solutions allow mills to reduce energy costs and ensure long-term sustainability.

Read more...
The evolving landscape of data centres in the age of AI
Schneider Electric South Africa IT in Manufacturing
The data centre industry is undergoing a period of rapid transformation, driven primarily by the explosive growth of AI. It’s clear that the demands of AI are reshaping the very foundations of data infrastructure. This isn’t merely about incremental upgrades; it’s a fundamental shift in how we design, power and operate these critical facilities.

Read more...
SA Food Review
IT in Manufacturing
Food Review is a monthly trade journal for South Africa’s food and beverage manufacturing industry, for industry professionals seeking detailed information on trends, technologies, best practices and innovations.

Read more...
Keeping an eye on oil consumption with moneo
ifm - South Africa IT in Manufacturing
Manufacturing companies in the metal industry need oils and other fluids that are consumed by their machines. To make this consumption transparent and to establish a link to the ERP system, Arnold Umformtechnik relies on the IIoT platform, moneo, in combination with the SAP-based software solution Shop Floor Integration (SFI) – both from ifm.

Read more...
AI accelerates energy transformation
RJ Connect IT in Manufacturing
With the rapid expansion of generative AI applications, data centre power demand is reaching unprecedented levels.

Read more...
Revolutionising mining operations with MineOptimize
IT in Manufacturing
Now more than ever, mining and mineral processing companies need to boost productivity, ensure safety, and protect the environment. ABB’s comprehensive electrification, automation and digital solutions portfolio is ideally positioned to meet these challenges across all mining processes, from mine to port, transforming performance in a digital world.

Read more...
Buildings in Africa’s urban evolution
Schneider Electric South Africa IT in Manufacturing
Africa is now an urban continent. How does the continent mobilise to accommodate urban dwellers and maintain and implement critical infrastructure that allows for this expansion? Building management systems provide a tangible solution to optimise resource use, lower operations costs and ultimately contribute to a growing continent that also employs green practices.

Read more...
TwinCAT Vision functionality extended
Beckhoff Automation IT in Manufacturing
The image processing and camera integration capabilities of Beckhoff’s TwinCAT 3 Vision software have been expanded.

Read more...
Automation software to future-proof your operations
Adroit Technologies IT in Manufacturing
As the official partner of Mitsubishi Electric Factory Automation, Adroit Technologies empowers businesses with cutting-edge solutions that reduce costs, improve quality and increase productivity.

Read more...