IT in Manufacturing


SA’s manufacturing sector must increase 4IR tech adoption

August 2023 IT in Manufacturing

South Africa has positioned itself as a prime manufacturing hub on the African continent, with its industrial manufacturing industry serving as a crucial multiplier of economic growth, an engine of development and a significant contributor to the country’s GDP. In 2022, the sector contributed 11,4% towards the overall GDP (R3 trillion). Today around 1,5 million people work in industrial manufacturing, and are witnessing progression at a rapid pace within the sector.

Vinesh Maharaj, PwC South Africa’s smart manufacturing lead, says: “New technologies are changing the face of manufacturing. Factories are becoming increasingly connected, as machines talk to one another and to humans, and automation reaches new milestones, with robots becoming more independent. This has understandably left groups of employees jittery over 4IR’s impact on job security and changing roles.

“In our latest thought leadership article we explain that exciting disruptions within the sector are causing business leaders to pivot due to the rapid innovation of new digital technologies such as IIoT, AI and machine learning. We are also seeing that what is being manufactured and how it is produced is also changing. For example in the automotive manufacturing industry, there is a global shift to hybrid and eco-friendly vehicles. Given the pace at which today’s industrial and technological evolution is moving, it is pertinent for business leaders to consider their impact on the future of work and what this means for the workforce.”

Marthle du Plessis, PwC Africa’s Workforce of the Future platform leader, says: “Sustainability considerations are increasingly important, as companies seek to reduce their environmental footprint and improve their social impact. Developing green skills among employees is crucial to achieving these goals and creating a sustainable future. From an industry lens the global industrial manufacturing sector understands the importance of upskilling their employees on the importance of green skills. However, South Africa has some way to go towards seeing it as an important skill.”

“PwC’s latest Global CEO Survey highlights that investors are more likely to invest in companies that efficiently manage sustainability risks and opportunities, and 79% agree that the consideration of sustainability risks and opportunities is a significant factor in their investment decision making,” Maharaj says. “Therefore, sustainability is essential, not only from an impact point of view, but also in attracting investors.”

Sustainability should be of crucial importance to local business leaders, as South Africa’s relative passivity in decarbonisation efforts makes it the most carbon-intensive country within the G20. “The case for change is real, and industrial manufacturing companies need to re-look at their sustainability strategies, and establish how to enable their workforce to execute them.”

This article outlines four ways this can be done. It is also important to bear in mind the buy-in that is needed from the C-suite to the shop floor, and in the realignment of the entire workforce.

Creating a digitally-enabled and connected workforce

The fourth industrial revolution comes with a wealth of technology that brings opportunities for production cost reduction, productivity and earnings improvement, and the development and introduction of new business lines. Despite this, almost three quarters (72%) of South African workers have said they are concerned that automation is threatening many jobs.

“While it is expected that there will be a decline of repetitive tasks for assembly and factory workers, material handlers and many other roles, the decline will be the informal sector,” Maharaj says. This is supported by a 2023 World Economic Forum report which asserts that technology adoption will remain a key driver of business transformation, counterbalanced by an increase in new, often formal, wage jobs being created, especially in the service sectors, and at a faster rate. It will also result in earnings improvements in in the next five years.

“Creating a digital transformation journey through the use of a variety of applications and technologies will empower, retain and attract the workforce,” Du Plessis says. “The effective implementation of this is likely to increase efficiency, decrease cost, improve customer experience, and facilitate a company’s growth.” Very importantly, Du Plessis emphasises that negatively impacted staff need to be given the first opportunity to be trained into occupying the new jobs created. “This will require three to five year planning horizons through a robust strategic workforce planning strategy,” she says.

South Africa’s competitors are all adopting 4IR technologies and developing their workforce. If the country’s industrial manufacturing sector fails to follow suit, it will continue to fall behind and deindustrialise. Leaders need to invest in strategies which are more technology and sustainability focused in order to create a culture that will help them stay relevant, attract and retain employees, improve productivity and make an impact, both inside and outside of the workplace.




Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Unlocking mining efficiency with advanced processing control
IT in Manufacturing
ABB’s Advanced Process Control system, powered by its Expert Optimizer platform, is emerging as a key enabler of smarter, more efficient mining operations.

Read more...
Open control technology reduces energy consumption and carbon footprint.
Beckhoff Automation IT in Manufacturing
The Swedish company Airwatergreen AB is breaking new ground in the dehumidification of air in industrial buildings and warehouses. PC-based control from Beckhoff regulates the innovative process.

Read more...
Harnessing AI and satellite imagery to estimate water levels in dams
IT in Manufacturing
Farmers and water managers often struggle to accurately estimate and monitor the available water in dams. To address the challenge, International Water Management Institute researchers have worked with Digital Earth Africa to create an innovation that uses satellite images and AI to get timely and accurate dam volume measurements.

Read more...
Why industry should enter the world of operator training simulators
Schneider Electric South Africa IT in Manufacturing
System-agnostic operator training simulator (OTS) software is a somewhat unsung hero of industry that trains plant operators in a virtual world that mirrors real-world operations. The benefits are multiple.

Read more...
Track busway for scalable data centre power delivery
IT in Manufacturing
The latest generation Legrand Data Centre Track Busway technology addresses the operational pressures facing today’s high-density, AI-intensive computing environments and is being well received by data centre facilities around the world.

Read more...
Poor heat management in data centre design
IT in Manufacturing
Designing a world-class data centre goes beyond simply keeping servers on during load shedding; it is about ensuring they run efficiently, reliably, and within the precise environmental conditions they were built and designed for.

Read more...
It’s time to fight AI with AI in the battle for cyber resilience
IT in Manufacturing
Cybercrime is evolving rapidly, and the nature of cyber threats has shifted dramatically. Attacks are now increasingly powered by AI, accelerating their speed, scale and sophistication. Cybersecurity needs to become part of business-critical strategy, powered by AI to match attackers’ speed with smarter, faster and more adaptive defences.

Read more...
Why AI sustainability must be a boardroom priority
IT in Manufacturing
As South African companies race to harness artificial intelligence for innovation and growth, few are asking the most critical question - the environmental cost.

Read more...
RS South Africa shines spotlight on MRO procurement
RS South Africa IT in Manufacturing
RS South Africa has highlighted the growing pressures faced by procurement professionals responsible for maintenance, repair and operations supplies across the country’s vital economic sectors.

Read more...
Sustainable energy management
Siemens South Africa IT in Manufacturing
Utilising its innovative ONE approach technology, Siemens provides complete transparency on resource consumption and offers data-driven optimisation recommendations for sustainable energy management.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved