News


WearCheck staffer becomes Africa’s first and only CAT IV instructor

November 2022 News

Condition monitoring specialist company, WearCheck, proudly announced that its Asset Reliability Care (ARC) division officially has Africa’s first and only CAT IV instructor, after technical and training manager, Louis Peacock, passed his final exam with flying colours.

CAT certification is achieved through the Mobius Institute, a worldwide provider of education in reliability improvement, condition monitoring and precision maintenance. WearCheck is one of a select few certified Mobius training centres for Africa, and is now the only centre on the continent to boast a local instructor for the CAT IV course.

Training courses are run by WearCheck anywhere and on any date, on demand. The CAT courses include Vibration CAT I (junior analyst and data collector), Vibration CAT II (intermediate analyst and data collector), Vibration CAT III (senior analyst with supervisor roles) and Vibration CAT IV (expert analyst with additional roles and expert techniques).

For the stringent CAT IV certification, students must pass the exam with a score of at least 70% and work through 52 hours of online videos during part one. Part two entails 40 hours of classroom-based, instructor-led coursework, and students must have the required number of years’ condition monitoring experience as per ISO 18436-2, ISO 18436-1, ISO/IEC 17024 and ISO 18436-3 certification.

The CAT IV course covers:

1. Advanced signal processing.

2. Cross-channel measurements.

3. Dynamics (mass/stiffness/damping, natural frequencies, modes).

4. Resonance testing (run-up/coast-down tests, impact tests, ODS, modal analysis).

5. Corrective action (flow control, resonance correction, isolation and damping).

6. Proximity probe and casing measurements.

7. Orbit and centreline plot analysis.

8. Rotor dynamics (natural frequencies, modelling).

9. Journal bearings (design, fluid film instabilities).

10. Flexible rotor balancing.

11. Torsional vibration.

Peacock, who aced the course with marks in the 80-90% range, had this to say: “I relished the challenges presented by the comprehensive course material, and I’m pleased that all the extra hours of hard work have paid off. One thing is for sure: the CAT-IV course transforms a very good vibration analyst into a vibration superhero!”

There are only eight other CAT IV analysts in Africa, but Peacock is the first and only instructor. On a global scale there are only 249 CAT IV analysts, broken down as follows: Africa (9), Asia (55), Australia (29), South America (13), North America (25), Europe (93) and Middle East (25). Following Peacock’s lead, several more WearCheck ARC technicians achieved other CAT certification in the 2021/2022 period: CAT I (12), CAT II (8) and CAT III (2).

The next scheduled in-class CAT IV courses to be run by WearCheck take place from

23-27 January 2023 and 24-28 July 2023: The first 10 students to enrol for the January course (priced at $5000) will undergo 90 hours of video training, 48 additional workshop preparation hours at WearCheck’s Longmeadow training centre, 45 hours of compulsory in-class training and five hours for the certification exam.

To book a Mobius course with WearCheck, check out the available dates and courses at www.wearcheck.co.za/training/mobius-training.html or contact Louis Peacock to book your spot via email ([email protected]).


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Offshore jack-up rig leg extension works completed ahead of schedule
News
Mammoet has completed heavy lifting operations to extend the legs of a jack-up drilling rig being converted into a wellhead platform at Drydocks World Dubai, marking the first deployment of a CC8800-1 Boom Booster crane configuration in the United Arab Emirates.

Read more...
Helping mines get results from water improvements
News
South African mines operate under constrained, water-scarce conditions where every investment must be justified. Xylem’s Chetan Mistry explains how the right water technology partner helps mines prioritise high-value water systems across the mining lifecycle.

Read more...
From solar to water, onsite plants are the next big industrial resilience shift
News
South African industrial operators who secured their energy supply with onsite solar generation now face the same imperative with water. Robert Erasmus of Sanitech argues that onsite water treatment is the next essential pillar of business continuity.

Read more...
Electrostatic spark discharge – when static strikes back
Wearcheck Maintenance, Test & Measurement, Calibration
WearCheck technical manager, Steven Lumley explains how static electricity accumulates in modern low-conductivity lubricants, why compact system designs and fine filtration make ESD more likely, and how to recognise the degradation it leaves behind.

Read more...
When maintenance-system compliance starts replacing plant reliability
Wearcheck Maintenance, Test & Measurement, Calibration
WearCheck ARC division manager, Annemie Willer argues that the greatest threat to effective maintenance is no longer a lack of technology, but the gradual replacement of technical judgement by CMMS compliance, leaving no one owning the machine.

Read more...
From the editor's desk: Pushing engineering to the limit
Technews Publishing News
Among the many things robots can do, it’s a lot of fun to follow how fast they are. They go from the Boston Dynamics cheetah, which first reached a record-breaking speed of 45,5 km/h, to the robot Charlie ...

Read more...
Schneider Electric concludes Innovation Summit Middle East and Africa
Schneider Electric South Africa News
Schneider Electric's Innovation Summit Middle East and Africa, held in Abu Dhabi with more than 2500 attendees, explored the convergence of energy, AI and industrial software, launched an Industrial AI study and announced the NEST Accelerator Programme for energy and industrial tech startups.

Read more...
VEGA brings measurement expertise beyond mining to Electra Mining Africa 2026
VEGA Controls SA News
VEGA used its Electra Mining Africa 2026 stand to demonstrate that its level and pressure measurement instruments extend well beyond mining, covering water, food and beverage, pharmaceuticals, chemicals, and oil and gas applications across the continent.

Read more...
Sustainable solutions for sugar
Bearing Man Group t/a BMG News
BMG received a Special Commendation Exhibition Stand Award at the South African Sugar Technologists’ Association Congress, where it showcased an integrated turnkey drive solution designed to simplify the upgrading of ageing crushing-mill drive systems.

Read more...
Measure, Manage, Maintain: The operating model behind SA’s water resilience
Siemens South Africa News
South Africa’s growing water crisis is putting pressure on infrastructure, municipalities and the economy. Siemens highlights how digital technologies, smarter operations and safe water reuse could help shift the country from crisis response towards a more resilient and sustainable water future.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved