IT in Manufacturing


Collaboration in the automation ecosystem

October 2021 IT in Manufacturing

Today’s ecosystem of industrial automation is characterised by many media disruptions during the processing and transfer of documentation. It is essential to resolve these issues within the development process for machines and plant systems – via collaboration among all stakeholders and systems. Data created in the engineering process must be shared with everyone involved in the process. The ideal goal: machine builders and system integrators, control cabinet manufacturers, component manufacturers and the machine or plant operator, all work networked together.

The ecosystem of industrial automation

What does this process – the collaboration among the various process participants – look like today? In the planning phase, the characteristics of the desired machine or plant system are described. If the company has particular supplier specifications, these are also detailed and then passed on to the operator, who takes the specifications into account when designing the machine or system. Additional information such as devices, release lists from Excel, specifications in Word or preplanning tools such as Eplan Preplanning are considered and in turn, are used by the basic engineering designers to prepare a quote, for instance. In the case of more complex production lines, this is traditionally taken care of by a system integrator, who is also responsible for the detailed engineering and for generating electrical and fluid-power schematics.

Data is enriched in the Eplan project

The project created with systems of the Eplan Platform – Eplan Electric P8 or Eplan Fluid, for example – is now transferred to the control cabinet manufacturer. This manufacturer creates the virtual prototype of the switchgear system in the form of a 3D assembly of the control cabinet using Eplan Pro Panel. The control cabinet is then built, approved and commissioned by the operator. With the delivery of the switchgear system, the control cabinet manufacturer processes are complete. The company hands over the Eplan Project, which has been enriched with data, back to the machine builder or system integrator, who then commissions the machine or plant system based on the final project data. The project is then made available to the operator, who can access the current documentation, for instance using Eplan eView, in the event that servicing, or maintenance becomes necessary and who can digitally document any changes using the redlining function as needed.

This process describes the daily work in this ecosystem of industrial automation. The challenge, however, is that all the data for an automation project is created and added at various stations along the value chain. Often, all the project participants are working with partially inconsistent data, which ends up making the process even more time consuming and error prone. For instance, the drive power of a motor is changed at some later point in a project, but this change isn’t taken into account when the machine or plant system is commissioned. As a result, the documentation is not up to date.

A ‘data container’ as the central source of information

This is where Eplan comes in: the systems of the upcoming Eplan Platform 2022, in combination with the new Eplan eManage cloud service, network together machine builders and system integrators, control cabinet manufacturers, component manufacturers and the operators of machines or plant systems.

Eplan CEO Sebastian Seitz explains: “We connect companies with their clients and suppliers via the cloud, for easy and secure data sharing. The Eplan Project, as the central digital model of an automation solution, supplies all processes with the necessary data. What we’re talking about is a sort of ‘data container’ that is fed from the systems of the Eplan Platform. This generates added value in the digitised collaboration of all participants – through secure data transfer and central access to the Eplan Project. A new feature includes the connection to the cloud via Eplan ePulse, which also significantly facilitates mobile working in design and engineering.

Cross-project collaboration via the cloud

Using the new Eplan eManage, projects can easily be uploaded to the cloud and managed and shared from there. More specifically, this brings together the worlds of on-premises software and the cloud. Clear access rights via role management ensure data security and provide flexibility for accessing projects. Users of Eplan Electric P8 and Eplan Pro Panel can conveniently upload their projects to the cloud and transfer them to the Eplan Platform for further processing. This is accomplished without the time-consuming sending of project data via email or using an FTP server. And the centralised, clear availability in the cloud also enables all project participants to search quickly for specific content. With Eplan eView, all the changes in a project are centrally available. The advantages are obvious: project documentation is always up to date along the entire product life cycle and into operation and service scenarios.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Decoupling software from hardware for future-proofed process automation
Schneider Electric South Africa IT in Manufacturing
Schneider Electric explains why decoupling software from control hardware helps industrial operations modernise without disrupting production or replacing existing infrastructure.

Read more...
Advancing high-performance motorsport design
Siemens South Africa IT in Manufacturing
Siemens explains how its simulation software is helping motorsport engineering group ORECA speed up vehicle design and optimise composite structures for its Le Mans hypercar programme.

Read more...
AI could help relieve pressure on electrical design engineers
IT in Manufacturing
A global survey of 1267 electrical CAD users across 40 countries reveals widespread concerns about workforce shortages, knowledge retention and productivity, as organisations increasingly explore AI-assisted tools to improve engineering efficiency.

Read more...
Next-gen infrared imaging software?
IT in Manufacturing
Optris has launched Optris Connect, a software platform for PI and Xi thermal cameras that combines an intuitive interface with multi-camera connectivity, simplified configuration and integrated error reporting, available free of charge without a licence or subscription.

Read more...
Dynamic control of industrial solar plants and energy storage systems
Beckhoff Automation Editor's Choice IT in Manufacturing
Spanish group, Power Electronics uses Beckhoff embedded PCs and TwinCAT software to achieve switching times of 110 ms across solar and battery storage systems, enabling the delivery of grid support services that command higher energy prices.

Read more...
Turning digital transformation into sustainable performance
IT in Manufacturing
[Sponsored] The path to sustainability runs through better operational intelligence. A South African wastewater project demonstrates how digital technologies are making sustainable operations more practical, scalable and resilient.

Read more...
A software-based controller for the industrial future
Phoenix Contact IT in Manufacturing
With Virtual PLCnext Control, Phoenix Contact is launching a software-based controller solution that enables flexible automation functions in virtualised IT environments.

Read more...
Overcoming the bottling industry’s fragmented visibility
Schneider Electric South Africa IT in Manufacturing Electrical Power & Protection
Beverage bottling facilities are among manufacturing’s most energy-intensive environments, yet many still operate without granular insight into where that energy goes. Rezolia Muller-Potluri of Schneider Electric explains how tiered metering architecture and advanced

Read more...
Advancing intelligent apparel manufacturing with industrial AI and humanoid robotics
IT in Manufacturing
Jack Technology, a global maker of industrial sewing equipment, has chosen Siemens software and engineering tools to bring artificial intelligence and humanoid robots into apparel production, aiming to shorten development cycles and lift manufacturing efficiency.

Read more...
New chiller line for high-density AI data centres
Schneider Electric South Africa IT in Manufacturing
Schneider Electric has launched the Uniflair XCA, a new series of air-cooled and free-cooling chillers designed for artificial intelligence-driven, high-density liquid-cooled data centres.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved