Safety berms are critical for the safe movement of heavy machinery in open pit operations. Continued berm integrity is therefore critical, as is ongoing monitoring to ensure berm reliability. SICK Automation has developed the SICK Advanced Object Detection LiDAR System (AOS LiDAR) which offers high reliability for outdoor applications. Using an outdoor scanner, safety controls and an intelligent system, AOS LiDAR is the ideal solution for berm monitoring, automating the previous time-consuming and sometimes imprecise manual vision inspections.
The new berm monitoring system provides a truck-mounted, perception-based solution that scans berms in real time. It consists of an on-board embedded processing system, global navigation satellite system (GNSS) localisation and the AOS LiDAR scanner. It provides reliable long-distance detection in any environmental conditions and incorporates defined alarm outputs for predetermined objects to reduce false alarms. The system’s modular construction offers flexible extension options, made simpler with its easy integration into machine control.
“One example of AOS LiDAR’s effectivity is the reduction in both downtime and costs associated with berm-related accidents,” points out Grant Joyce, head of Process Automation Sales and Marketing, SICK Automation Southern Africa. “The data from scanned berms is transmitted through a central server and reporting system 24/7. This allows operational personnel to identify any section of any berm that requires investigation.”
Proof of concept at South African mine
An Mpumalanga-based coal mine recently ordered a proof of concept berm monitoring solution. After installation, feedback from the mine proves they were more than satisfied with the outcome. “The implementation for different mines will vary according to their geographical location and berm requirements,” adds Joyce. “However, customising our solution is part of the offering.”
The scope of work included vehicle inspection, ensuring software compatibility for the solution’s management system, product installation, integration and commissioning. The result is an easy to use berm monitoring system tailored to that mine’s exact application needs, and one that is sufficiently flexible to accommodate future adaptations.
“Key to this success was the ease of implementation into the mine’s daily operations,” concludes Joyce, “and you can already see the difference.”
Rotary atomisers for efficient paint spraying Instrotech
Sensors & Transducers
Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.
Read more...Easy parameter setting of vision sensors ifm - South Africa
Sensors & Transducers
Contour verification and object inspection are two of the most important functionalities in industrial imaging. With the new O2D5xx series, ifm now offers a solution that perfectly masters both functionalities
Read more...New range of vision units Beckhoff Automation
Sensors & Transducers
Beckhoff has added four new vision units to its VUI2000 series. They integrate a camera, illumination and liquid lens technology for simplified installation.
Read more...Condition monitoring sensor
Sensors & Transducers
The Balluff BCM Gen2 Condition Monitoring Sensor is an advanced IIoT-ready device designed for real-time machine health monitoring.
Read more...Inductive IO-Link sensors Turck Banner Southern Africa
Sensors & Transducers
Turck Banner is expanding its sensor range, with inductive measuring sensors with IO-Link and an analogue output for flush and non-flush mounting.
Read more...Value of PDS grows with data and sensing technology
Sensors & Transducers
Rapidly developing technology is constantly being harnessed by proximity detection systems (PDS) to deliver steadily improved functionality to customers. Booyco Electronics sees improved PDS solutions being developed, such as the combination of multiple different sensing technologies into a single fully integrated solution.
Read more...Pulp fiction or pulp precision? VEGA Controls SA
Sensors & Transducers
The density of fruit concentrate has a direct impact on the flavour, texture and overall quality of the final product. The VEGA Minitrac 31, VEGASOURCE 31, and the KV 31 mounting bracket present a failproof solution that effectively addresses the technical complexities associated with high temperature, viscosity and fouling.
Read more...Telco sensors in the pulp and paper industry Gail Norton Instrumentation
Sensors & Transducers
The pulp and paper industry poses a major problem for most photoelectric sensors. The high level of contamination in these dusty, dirty and grimy environments makes it impossible for most competing sensors to operate and sense reliably and efficiently.
Read more...Vibration monitoring with IO-Link ifm - South Africa
Sensors & Transducers
Machine vibrations are important indicators when it comes to assessing the current condition of a machine. fm’s new and smart IO-Link vibration sensor helps to implement a simple and scalable condition monitoring approach using only a single device.
printer friendly version