Safety berms are critical for the safe movement of heavy machinery in open pit operations. Continued berm integrity is therefore critical, as is ongoing monitoring to ensure berm reliability. SICK Automation has developed the SICK Advanced Object Detection LiDAR System (AOS LiDAR) which offers high reliability for outdoor applications. Using an outdoor scanner, safety controls and an intelligent system, AOS LiDAR is the ideal solution for berm monitoring, automating the previous time-consuming and sometimes imprecise manual vision inspections.
The new berm monitoring system provides a truck-mounted, perception-based solution that scans berms in real time. It consists of an on-board embedded processing system, global navigation satellite system (GNSS) localisation and the AOS LiDAR scanner. It provides reliable long-distance detection in any environmental conditions and incorporates defined alarm outputs for predetermined objects to reduce false alarms. The system’s modular construction offers flexible extension options, made simpler with its easy integration into machine control.
“One example of AOS LiDAR’s effectivity is the reduction in both downtime and costs associated with berm-related accidents,” points out Grant Joyce, head of Process Automation Sales and Marketing, SICK Automation Southern Africa. “The data from scanned berms is transmitted through a central server and reporting system 24/7. This allows operational personnel to identify any section of any berm that requires investigation.”
Proof of concept at South African mine
An Mpumalanga-based coal mine recently ordered a proof of concept berm monitoring solution. After installation, feedback from the mine proves they were more than satisfied with the outcome. “The implementation for different mines will vary according to their geographical location and berm requirements,” adds Joyce. “However, customising our solution is part of the offering.”
The scope of work included vehicle inspection, ensuring software compatibility for the solution’s management system, product installation, integration and commissioning. The result is an easy to use berm monitoring system tailored to that mine’s exact application needs, and one that is sufficiently flexible to accommodate future adaptations.
“Key to this success was the ease of implementation into the mine’s daily operations,” concludes Joyce, “and you can already see the difference.”
Enhanced automated weld inspection system
Sensors & Transducers
SmartRay is offering the release of new hardware for its weld inspection system, JOSY, delivering elevated performance and flexibility in the process.
Read more...Leaders in sensor technology Gail Norton Instrumentation
Sensors & Transducers
Photoelectric eyes have always needed perfect working conditions, but in the workplace there is no such thing. Steam, water, light and dirt interfere with most photoelectric eyes, but never with a Telco sensor.
Read more...Easy parameter setting of vision sensors ifm - South Africa
Sensors & Transducers
Contour verification and object inspection are two of the most important functionalities in industrial imaging. With the new O2D5xx series, ifm now offers a solution that perfectly masters both functionalities
Read more...Keeping a close eye on product quality and purity Endress+Hauser South Africa
Sensors & Transducers
Colour measurements are necessary in many processes to avoid product losses and ensure safe production and batching. The Memosens Wave CKI50 process spectrometer from Endress+Hauser is a compact, robust and process-friendly device allowing quality, batching and phase checks to be performed by a single instrument for the entire visible colour spectrum.
Read more...The sensory reaction of building management systems Schneider Electric South Africa
Sensors & Transducers
Today’s building management systems (BMS) cannot function properly without sensors. This is so critical that if sensors start failing, they can become ‘blind’.
Read more...High-precision automated inspection
Sensors & Transducers
Delivering advanced inline metrology to an expanding range of challenging industries, SmartRay is launching the smallest field-of-view 3D sensor of its cutting-edge ECCO X series.
Read more...Long-range laser distance measuring sensor Vepac Electronics
Sensors & Transducers
The MS-100A is a long-range laser distance measuring sensor with a range of 150 to 1000 mm. This sensor excels in applications requiring extended measurement capabilities, such as quality control and logistics.
Read more...The power of smart maintenance for securing water supply Omron Electronics
Sensors & Transducers
The water industry plays an essential role in delivering safe drinking water and effective wastewater services to society and various industries. A lack of maintenance could have severe consequences, as even the failure of a single component can significantly impact operations, and maintenance expenses represent a substantial part of the overall costs of water and pumping systems.
Read more...Rotary atomisers for efficient paint spraying Instrotech
Sensors & Transducers
Painting the bodywork is an integral component of vehicle manufacturing. Keller supplied intrinsically safe pressure transmitters and intrinsically safe temperature sensors to a client producing paint robots for the car industry.
printer friendly version