Ultrasound device detects signs of impending malfunction
August 2017Maintenance, Test & Measurement, Calibration
In conjunction with infrared inspection, ultrasound can form the basis of an excellent condition-based maintenance programme. Ultrasound detection can be used to find anomalies in electrical equipment including arcing, tracking and corona that are indicators of premature insulation breakdown and imminent equipment failure.
The Sonus XT is a handheld ultrasound detector with accessories for multiple types of inspections, and apart from electrical inspections, can also be used to save energy through finding leaks and component malfunctions on compressed air, steam and vacuum systems. In addition, the instrument can be used to diagnose early signs of mechanical system failures including motor and bearing problems. By listening for noise in the ultrasound spectrum (40 kHz), Sonus XT allows users to identify problems and determine corrective action. On energy savings alone, the detector will typically pay for itself within the first 30 days.
This robust handheld unit empowers users to perform preventative maintenance inspections on their critical electrical and mechanical equipment with recording and analysis software to aid in problem diagnosis.
Rudy Wodrich, VP of engineering services at IRISS explains: “IRISS has always been focused on increasing electrical safety by performing closed panel inspections using infrared, but we have also long recognised the value of ultrasound as a tool for preventative maintenance. We are very proud to bring this new product to a market which has been underserved in recent years. Sonus XT fits well into our broader strategy of educating our client base to undertake more surveillance in order to perform maintenance.”
Infrared thermometers for electrical, industrial and HVAC applications Comtest
Maintenance, Test & Measurement, Calibration
: Comtest, distributor of Fluke test and measurement equipment, explains how handheld infrared thermometers are transforming maintenance in electrical, industrial and HVAC environments, with three measurement strategies and a wide range of practical applications.
Read more...Reverse-engineering legacy industrial gearbox parts
Maintenance, Test & Measurement, Calibration
WEG Africa’s turbine workshop uses 3D scanning technology to reverse-engineer components for legacy gearboxes, turbines and compressors, enabling equipment to run for decades after OEM support and spare parts have dried up.
Read more...Unlocking ICCP remote monitoring Omniflex Remote Monitoring Specialists
Maintenance, Test & Measurement, Calibration
Cathodic protection keeps buried and submerged pipelines safe from corrosion, but verifying it traditionally means costly, hazardous manual site visits. Omniflex explains how a retrofit module brings remote monitoring to ageing transformer rectifiers without replacing functional infrastructure.
Read more...Microdieseling – the explosions you never hear
Maintenance, Test & Measurement, Calibration
Microdieseling is a pressure-induced thermal degradation mechanism in which entrained air bubbles are compressed so rapidly that the surrounding oil ignites, producing soot, varnish and sludge. WearCheck explains how it happens, why the damage varies, and how oil analysis detects it.
Read more...Electrostatic spark discharge – when static strikes back Wearcheck
Maintenance, Test & Measurement, Calibration
WearCheck technical manager, Steven Lumley explains how static electricity accumulates in modern low-conductivity lubricants, why compact system designs and fine filtration make ESD more likely, and how to recognise the degradation it leaves behind.
Read more...High-speed cameras for crash testing Horne Technologies
Maintenance, Test & Measurement, Calibration
Vision Research has expanded its Phantom C-series with two cameras optimised for crash and safety testing, offering 4 and 8 megapixel sensors rated to 170G, up to 1180 frames per second, and Phantom Academy application training planned for South Africa next year.
Read more...SKF extends remanufacturing expertise to bearing clearance modification SKF South Africa
Maintenance, Test & Measurement, Calibration
Using its clearance modification expertise, SKF helped a mining equipment OEM salvage spherical roller bearing inventory that would otherwise have been scrapped, confirming a new capability within its remanufacturing services and avoiding redundant procurement.
Read more...When maintenance-system compliance starts replacing plant reliability Wearcheck
Maintenance, Test & Measurement, Calibration
WearCheck ARC division manager, Annemie Willer argues that the greatest threat to effective maintenance is no longer a lack of technology, but the gradual replacement of technical judgement by CMMS compliance, leaving no one owning the machine.
Read more...Nitration: the acid you didn’t see coming Wearcheck
Maintenance, Test & Measurement, Calibration
Nitration is as destructive as oxidation in many engines but far less understood. WearCheck technical manager, Steven Lumley explains how nitrogen oxide gases degrade lubricants, why the process is difficult to detect, and what oil analysis can reveal before damage occurs.
While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.
printer friendly version