System Integration & Control Systems Design


Increasing the value of automation for wastewater projects

October 2016 System Integration & Control Systems Design

In an uncertain economic environment, water and wastewater plants strive to be efficient, cost-effective and reliable. Every facility needs to maximise its performance and availability. For the economic operation of a wastewater plant, all of the various units must function together through optimally coordinated interfaces and automation systems.

Neglected or poorly performing water treatment systems can significantly reduce plant efficiency and reliability, increase chemical and energy costs, and trigger regulatory non-compliance. Too often, however, these systems suffer from a lack of adequate monitoring and control capabilities.

This white paper discusses the use of modern automation technology to support wastewater projects at industrial and municipal sites worldwide. It describes the latest innovative strategies for automating water treatment units and other equipment assets in both new and existing facilities.

Background

Wastewater treatment is an important function that affects all of us: it is vital to keep our living environment hygienic and healthy, our watercourses clean, and our manufacturing facilities compliant with regulatory standards. Behind the scene, the wastewater treatment process combines microbiology and chemistry with mechanical engineering, instrumentation and automation techniques that offer high performance in a progressive way.

Waste treatment facilities face a number of trends that are having a broad impact on operations, maintenance and capital expenditures, including increasing labour, energy, and chemical costs. Advanced process control is a tool that can help to minimise the impact of many of these trends. Automation of wastewater plants, where facilities run unattended for some period of time, is an essential element of a cost saving strategy. However, many plants have not implemented complete automation yet for a variety of reasons.

For those responsible for water treatment operations, the old rules governing automation technology investments no longer apply. Simply buying yesterday’s solutions (often, the least expensive equipment) is not the answer to progress. New approaches to process control have seized the day. Modern automation systems make it possible to measure, calculate, estimate and monitor process efficiency, direct costs, lifetime costs, emissions – and all the interdependencies between them. They enable the plant to optimise and control its operations correspondingly.

The growing importance of automation requires project leaders to make a number of decisions. How can state-of-the-art control solutions improve the use of people and the structuring of work processes? What are the emerging technologies, and how do you lay the best foundation to support plant operations in the future while optimising processes today?

In order to ensure greater value and a lower cost-of-ownership from automation technology investments, Honeywell Process Solutions has committed to providing solutions its customers can 'start with, live with, and grow with.' This approach is particularly applicable to end users in the water/wastewater industry, who are increasingly concerned about the long-term costs of maintaining their control systems assets.

This strategy enables plant owners to make smaller, incremental automation investments while at the same time moving to a next-generation automation system. Through the company’s “continuous technology evolution” policy, it provides the flexibility to deploy updated products, features, and functions with minimal risk to existing system investments.

Readers interested in taking the long-term view of the benefits of process automation in wastewater applications, which considers the overall value from technology investments, can download the full white paper at http://instrumentation.co.za/+J1426

For more information contact John Moodie, Universal Measurement & Control, +27 (0)12 665 4156, john@universalmc.co.za, www.universalmc.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Understanding the role of AI in generative engineering design
System Integration & Control Systems Design
When a design engineer sets out to design a new part, component, or assembly, the intent is to meet the design requirements for fit, form and function, and also incorporate a certain degree of innovation and elegance to the overall design. There is no reason to re-invent the wheel by introducing a new design.

Read more...
PCS stays up so you don’t have to
PCS Global System Integration & Control Systems Design
Maybe it’s time to look at a solution that stays online 99,99999% of the time so you don’t have to. This the world of Stratus computer platforms, tailor-made for your critical applications.

Read more...
Four ways the global parts shortage has led to innovation and openness
System Integration & Control Systems Design
For those who use automation parts, the unpredictable nature of the supply chain is one of the biggest problems faced today. The shortfall has impacted every industry, but automation components have been especially affected.

Read more...
Iritron’s year of consolidation
Iritron Editor's Choice System Integration & Control Systems Design
Despite the multiple challenges faced by businesses in South Africa, the buoyancy of the technology sector worldwide has produced some green shoots for automation specialist, Iritron.

Read more...
Five edge opportunities for SIs to maximise revenue in 2024
Editor's Choice System Integration & Control Systems Design
System integrators continue to face the challenge of doing more with less – supporting complex operations, while meeting production schedules with limited resources, and innovating to increase efficiency, maximise safety and reduce risk.

Read more...
Condition monitoring in a forging press retrofit
Beckhoff Automation System Integration & Control Systems Design
Significantly increased vibration on machines can result in many forms of negative impacts such as reduced system performance or damage to the machine and foundation. Using the example of retrofitting a forging press with a maximum press force of 2000 tons, Wölfel Engineering explains how efficiently the process was tailored and implemented with PC-based control and measurement technology from Beckhoff.

Read more...
System integration in the digital age
System Integration & Control Systems Design
To meet the challenges of an increasingly competitive marketplace, many manufacturers (end users) must focus on their core competencies and outsource the rest to experts.

Read more...
Choosing a system integrator
Editor's Choice System Integration & Control Systems Design
Automation is an essential part of manufacturing today. Whatever the size, an upgrade or migration project can be complex, and the risks can be high. This is where system integrators (SIs) can help. They can bring together complex subsystems or components of a larger system and make them operate as a whole.

Read more...
Iritron awarded international contract for furnace control
Iritron System Integration & Control Systems Design
Iritron has been awarded two international, multimillion-Rand furnace drying projects. The company has extensive expertise in furnace drying control systems, and provides solutions in the fields of electrical, instrumentation, control systems, and decision support systems.

Read more...
Capitalise on risks by turning them into opportunities for growth
Iritron System Integration & Control Systems Design
In spite of the challenges facing the global and local economy, systems integration expert, Iritron remains optimistic for the year ahead, and believes that there are significant opportunities to be found during a challenging economic climate.

Read more...