US-based Betty Machine specialises in meeting and exceeding customer expectations in the manufacture of precision machined parts, CNC and screw machine products. Attention to detail, accuracy and consistency are fundamentals embedded into the culture and processes established by the company.
The challenge
Precision machinery, an expert staff and high-quality raw materials are integral to the production processes at Betty Machine. As material is loaded into a lathe, the operator validates its position and alignment to prevent tooling damage, material loss and production slowdowns. Betty Machine wanted to improve process efficiency by automating this process. The solution would have to perform reliably despite machine vibration, moving components and airborne debris.
The solution
Betty Machine chose the SureCross DX80 FlexPower wireless network from Banner Engineering. This versatile, highly-scalable solution is built around a gateway capable of two-way communication with multiple end point nodes. A single node with an inductive proximity sensor was secured to the lathe turret. The open design of the node made it easy to integrate a third-party sensor into the application. The IP67 rated enclosure and an added polycarbonate shield provided protection from flying debris. An internal lithium battery supplied power to both the node and the sensor. Because the solution is completely wireless, movement of the turret was unrestricted by the addition of the node and sensor. The proximity sensor detects material presence and position. This information is communicated to the node and then transmitted to the remote gateway. The operator receives a pass or fail signal dependent upon material presence or absence.
The gateway centralised data collection for Betty Machine and provided reliable communication between the operator and the sensors. Improved performance was achieved through consistent presence detection that reduced tooling damage and increased throughput.
Condition monitoring to go Turck Banner Southern Africa
Fieldbus & Industrial Networking
Anyone who wants to efficiently monitor the climate in control cabinets will find a comprehensive range of control cabinet monitors for the DIN rail in Turck Banner’s cabinet condition monitoring family.
Read more...Monitoring the voltage drop in cables Turck Banner Southern Africa
Electrical Power & Protection
With its new M12Plus connectors, Turck Banner is directly shifting the condition monitoring of cables subject to severe stress to the connection technology. The connectors, which come with voltage and current monitoring and a Bluetooth chip, enable measured voltage and current values to be sent wirelessly to a controller.
Read more...Advanced noise monitoring solutions
Industrial Wireless
Noise pollution is a significant hazard in the mining industry, posing serious threats to worker health and safety. Probe IMT is implementing advanced noise monitoring solutions from Canadian monitoring specialist, M3SH Technology to foster healthier, safer and more productive work environments in the mining sector.
Read more...Automated equipment monitoring SKF South Africa
Industrial Wireless
When it comes to product design, engineering and development, SKF has always opted for a multi-faceted approach. Ticking all these boxes is the new SKF Axios; a simple, scalable, cost-effective, and cloud-based end-to-end predictive maintenance solution for rotating equipment, from SKF and Amazon Web Services.
Read more...Improved inductive coupler sets Turck Banner Southern Africa
Electrical Power & Protection
Online teaser: Turck Banner has updated its inductive coupler sets and now also offers additional functions such as selective pairing in addition to improved performance.
Read more...Taming the terrain Omniflex Remote Monitoring Specialists
Industrial Wireless
Effectively monitoring and controlling water distribution networks is crucial if we are to avoid wasting this valuable, life-preserving resource. Wireless telemetry systems play a vital role in this task, collecting data from remote locations and transmitting it to a central control station for real-time monitoring and control.
Read more...Wireless, smartphone-operated sound level meters TANDM Technologies
Industrial Wireless
Local test and measurement company, TANDM has introduced the Brüel & Kjaer wireless, smartphone-operated 2245 and 2255 sound level meters to the South African market.
Read more...Robust Ethernet cordset series of cables Turck Banner Southern Africa
Enclosures, Cabling & Connectors
Turck Banner offers a product range comprising a wealth of different connectors and cables, including over 115 000 connection technology solutions with differing degrees of complexity.
Read more...Multicolour strip lights with superior environmental resistance Turck Banner Southern Africa
Electrical Power & Protection
Turck Banner’s industrial LED lighting products are high-quality and energy-efficient lights that provide years of maintenance-free operation, with no bulb or ballast changes required throughout the lifespan of the device.