Enclosures, Cabling & Connectors


Specialist cabling for chemical ­applications

January 2015 Enclosures, Cabling & Connectors

Ongoing investment in research and development enables specialist cable manufacturer, Helukabel, to develop a wide range of advanced cabling products that meet the exacting requirements of the chemical and related industries.

Rather than providing generic cabling solutions, the company works closely with a range of chemical industry partners internationally, that includes the likes of BASF, DOW, Bayer, BP and Shell (among others), in order to test and design new types of cables that can meet the future challenges that the industry faces.

In recent years, innovations such as self-cleaning, temperature and chemical resistant, non-toxic, hi-flexibility and a wide range of other cabling solutions have put the company at the forefront of cable supply worldwide and contributed to the global success of the brand.

Chemical and petrochemical

In South Africa, Helukabel plays a leading role in the provision of specialist cabling technologies to a wide range of industries. These include the chemical and petrochemical industries, which it supplies with off-the-shelf products, as well as bespoke products that it develops, produces (and ensures sufficient stock is maintained) for a number of large chemical firms.

According to Helukabel South Africa managing director, Doug Gunnewegh, the company is one of the leading manufacturers and distributors of electrical cable and accessories in the world. Its inventory consists of approximately 33 000 items that are available ex-stock from its logistics centre in Hemmingen, Germany, or from one of 50 warehouses around the world, including South Africa.

“We have been active in the country since the mid-1990s until 2010 when Helukabel South Africa was established as a branch operating from our head office in Randburg, Gauteng. We subsequently introduced regional offices near Cape Town in the Western Cape and the second, near Durban in KwaZulu-Natal.

“Since then we have made it our ongoing mission to maintain sufficient stock locally to meet the immediate needs of our large customer base. Through our ultra-modern logistics centres worldwide we are also able to get product to a customer within a short time if we don’t have stock,” says Gunnewegh.

Chemical expertise

He adds that quality of the products remains unquestionable with ISO certificates providing visible proof of the company’s quality and environmental efforts. In addition, cabling products carry a wide range of industry specific approvals and certifications to ensure they are not only manufactured in a responsible manner, but that they meet the physical standards imposed by these professional organisations.

Helukabel is a leading supplier of cables resistant to harsh materials. The chemical industry is responsible for converting raw materials (oil, natural gas, air, water, metals, and minerals) into more than 70 000 different products, such as household and industrial cleaners, polymers, fertilisers, and pharmaceuticals, to name a few.

The processes used to manufacture everyday chemicals require cables that are not only flexible, but are resistant to oils, fats, acids, bases and other harsh materials. As a result Helukabel has developed cables that are well suited to work under adverse working conditions to assist producers to maintain a consistent workflow. Plant and process related products that can handle high mechanical stress and repetitive movements of automation and equipment also provides durable operation for the chemical industry and ensures that plants run optimally at all times.

Plant construction

“Before a plant is constructed, it is important to identify, develop and specify the right types of cables that will deliver the required performance and durability for future applications. Incorrect decisions at this point can be costly to rectify and for this reason we recommend that engineering teams work closely with us to supply high quality cable products specifically designed to work within the requirements of the proposed facility,” explains Gunnewegh.

“Our cables have extreme flexibility for easier routing and are perfect for the vast network of pipes and trays that are found in new plant developments and expansions. They mostly have multiple approvals, which allow contractors to lower installation times and reduce (or eliminate) the need to purchase numerous cables to meet individual country requirements, (which translates into a reduction in costs) without compromising the quality of the installation process.

“Another advantage of standardising on our cables is that tray cables can be secured with our Helutop line of strain relief glands which will ensure that the high performance, durability and reliability of your facility’s operations is maintained.”

Customisable solutions

Helukabel worldwide is able to adapt and develop cables to meet various requirements for everyday or extreme conditions. It is advisable to speak to the Helukabel team to source cables with the right requirements for temperature, flexing cycles, torsion or tensile strength, winding capability and chemical resistance.

Various insulation and conductive materials may be used with different jacketing technologies and composite or hybrid designs. Strain relief can be provided with the use of Kevlar or steel wire, as well as round or flat steel armouring, among others.

“Depending on different requirements, we can tailor make cabling systems to almost any specification which we will have thoroughly tested at our own testing laboratories based in Germany and various other centres of excellence around the globe. With a huge off-the-shelf offering and the ability to make almost any other cable imaginable, we are confident that we have the right solutions for all South African companies in the chemical and related industries,” concludes Gunnewegh.

For more information contact Doug Gunnewegh, Helukabel South Africa, +27 (0)11 462 8752, sales@helukabel.co.za , www.helukabel.co.za



Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Cables and wires for food and beverage
LAPP Southern Africa Enclosures, Cabling & Connectors
The strict hygiene regulations for handling foodstuffs stipulate particularly complex requirements for electrical components. The cables and accessories used must withstand a wide range of chemical, thermal and mechanical loads, and also function perfectly at all times in refrigerated and damp rooms.

Read more...
Cable protection for longer runs
igus Enclosures, Cabling & Connectors
Polymer energy chain manufacturer, igus has introduced a new lighter weight e-chain for cable management and protection applications with large unsupported lengths and high fill weights. This was previously the domain of larger, more expensive energy chains.

Read more...
Robust Ethernet cordset series of cables
Turck Banner Southern Africa Enclosures, Cabling & Connectors
Turck Banner offers a product range comprising a wealth of different connectors and cables, including over 115 000 connection technology solutions with differing degrees of complexity.

Read more...
Panel building should be streamlined
Schneider Electric South Africa Enclosures, Cabling & Connectors
Data centres run critical applications, and require equipment and infrastructure that operate at 100% uptime, as any downtime due to faulty components could have catastrophic ramifications.

Read more...
Robust Ethernet series of cables and connectors for industrial protection
Turck Banner Southern Africa Enclosures, Cabling & Connectors
Turck Banner offers a product range comprising a wealth of different connectors and cables, including over 115 000 connection technology solutions with differing degrees of complexity.

Read more...
UV-resistant enclosures
Communica Enclosures, Cabling & Connectors
Hammond Manufacturing has a range of glass-reinforced polyester (GRP) enclosures which are lightweight, corrosion resistant, and also UV-resistant.

Read more...
Secure fastening in high-vibration applications
Bearing Man Group t/a BMG Enclosures, Cabling & Connectors
Vibration and shock can quickly impair joint integrity, and negatively affect overall product performance, especially in demanding applications in sugar mills like vibrating screens. BMG’s Lock Bolt pins and collars, which are designed to replace bolted and welded joints, provide high strength, vibration-resistant fastening that reduces downtime and improves safety standards by removing sheet gap and maintaining tension over time.

Read more...
Ready made cables are revolutionising drive applications
Enclosures, Cabling & Connectors
Innovative manufacturer of motion plastics, igus, has emerged as a trailblazer in the world of drive applications, with the introduction of a full range of ready to use cabling solutions to fit all commonly used drive systems.

Read more...
Powering the Perforex machine
Rittal Enclosures, Cabling & Connectors
Following its acquisition of a Perforex machine, Rittal South Africa has partnered with Rubicon Group to secure a backup power solution that will ensure the machine’s uninterrupted operation.

Read more...
Ultra-rugged connectors enhance IIoT connectivity
Spectrum Concepts Enclosures, Cabling & Connectors
Fischer Connectors has released ultra-robust Single Pair Ethernet (SPE) and USB 3.2 Gen 2 connectivity solutions to meet the specific requirements of IIoT applications in rugged environments.

Read more...