Banner Engineering was recently approached by a company that brews and bottles many popular brands of beer in the United States to supply a solution for a unique problem they had on high speed rotary bottle fillers.
The rotary fillers dispense beer into bottles travelling at speeds of up to 900 bottles per minute. Periodically a spreader washer or a vent tube may become loose and drop into a bottle or onto the line. Beer will continue to dispense but the bottles will not fill correctly and product will be wasted. If undetected, affected bottles may be capped, packaged and even shipped, resulting in the product having to be recalled. The company needed a solution capable of detecting spreader washers on the vent tubes as well as loose or missing tubes. However, the movement of the rotary filler and the wet wash-down environment made close proximity deployments difficult and the range required for a remote solution could compromise inspection reliability.
Banner offered the popular iVu TG vision sensor as a solution. The company installed an iVu sensor at target level, with two air knives to protect it from spray and prevent associated interference. A 50 mm C-Mount lens with extender lengthens the sensor’s working distance and allows it to be deployed away from the target while providing the resolution needed to detect loose or missing vent tubes as well as missing spreader washers.
Configured as an area sensor, the iVu TG inspects for spreader washer and vent tube location and presence within 16 milliseconds. The operator defines the region of interest using the remote 90 mm diagonal colour flat-panel touch screen. If a washer drops below the region – indicating a loose tube – or if the washer is missing, an output from the iVu is used to stop the filler. The operator can then remove any affected product, correct the problem and get the filler working again with minimal downtime.
Condition monitoring to go Turck Banner Southern Africa
Fieldbus & Industrial Networking
Anyone who wants to efficiently monitor the climate in control cabinets will find a comprehensive range of control cabinet monitors for the DIN rail in Turck Banner’s cabinet condition monitoring family.
Read more...Robust Ethernet cordset series of cables Turck Banner Southern Africa
Enclosures, Cabling & Connectors
Turck Banner offers a product range comprising a wealth of different connectors and cables, including over 115 000 connection technology solutions with differing degrees of complexity.
Read more...Multicolour strip lights with superior environmental resistance Turck Banner Southern Africa
Electrical Power & Protection
Turck Banner’s industrial LED lighting products are high-quality and energy-efficient lights that provide years of maintenance-free operation, with no bulb or ballast changes required throughout the lifespan of the device.
Read more...Precision acoustic imagers Comtest
Sensors & Transducers
To help users identify and localise ‘mechanical areas of interest’ within short timeframes, Comtest has added a unique new feature to Fluke’s ii910 precision acoustic imagers.
Read more...Machine safety, diagnostics and data security Turck Banner Southern Africa
IT in Manufacturing
Personnel safety systems on machines are often seen as a necessary evil. To function correctly, a safety device is required to be self-checking, which adds more complexity and costs compared to a non-safety device.
Read more...Efficiency and precision with IO-Link sensors RS South Africa
Sensors & Transducers
RS South Africa has its own brand known as RS PRO, which offers a choice of over 88 000 products across all industries and technologies. The guaranteed quality and breadth of this range make RS PRO the smart choice for your business.
Read more...Smart alternative for float switches ifm - South Africa
Sensors & Transducers
With the LI level sensor, you can reliably detect leakages and point levels on a permanent basis. The capacitive measuring system has no moving parts. Malfunction or maintenance issues due to deposits on the mechanical parts are therefore eliminated.
Read more...Optical fork sensor series Gail Norton Instrumentation
Sensors & Transducers
The OFS series consists of self-contained optical fork sensors that are housed in a durable, U-shaped aluminum housing, which operates in through-beam mode.
Read more...Turck Banner’s marketing communications manager Turck Banner Southern Africa
News
Turck Banner South Africa proudly announces a significant evolution in its marketing leadership. Hennie Blignaut, who has played a pivotal role as marketing manager, is transitioning into a consultancy role. Concurrently, Maxine Wingrove is assuming an expanded role, taking charge of the bulk of the marketing responsibilities.