Emphasis on Omni16C

May 2009 SCADA/HMI

With the increasing reliance on SMART instruments in safety systems, the problem of substantiating the software in these instruments has been a concern of the NII for years.

The Nuclear Decommissioning Authority (NDA) owns the UK’s civil nuclear assets, including the Sellafield and Capenhurst sites. Sellafield manages operations on the sites under contract to the NDA.

The Sellafield site is one of the world’s most complex and compact nuclear sites, with current activities centred on remediation, decommissioning and clean up of the historic legacy. The site is also home to the Thorp and Magnox reprocessing plants, the Sellafield MOX plant and a wide range of waste management and effluent treatment facilities.

The predicament

The UK Health and Safety Executive (HSE) has stated that IEC 61508 will be used as a reference standard for determining whether a reasonably practicable level of safety has been achieved when E/E/PE systems are used to carry out safety functions.

Compliance to IE61508 can be achieved through a number of different means including self assessment and ‘proven in use’ arguments. This has meant that there is no common framework for these assessments that satisfies the requirements of the nuclear industry.

While hardware assessments are more easily verified, the verification of software as it relates to the safety function has been a concern of the nuclear industry for a number of years. The potential for undetected systematic faults in the firmware is the issue of concern.

This has led to reluctance from the nuclear industry to use software-based or SMART instruments in safety instrumented systems, which has reduced flexibility and limited the opportunities presented by the latest technologies.

Each major nuclear operator created its own verification program to meet the requirements of the NII for evidence of compliance with the safety certification.

This led to reluctance on the part of SMART instrument suppliers to subject themselves to this rigorous and costly verification program for each licensee in return for a small sale in relative terms.

The solution

After extensive research by the Control & Instrumentation Nuclear Industry Forum (CINIF), the Emphasis program was developed. Originally intended as a set of written guidelines, the Emphasis program soon evolved into a software tool that can be used for assessment of SMART instruments for the nuclear industry.

Emphasis has been subjected to extensive validation, and has been adopted by the Nuclear Industry Smart Instruments Working Group (NISIWG) comprising the major players from the UK Nuclear Industry.

Emphasis is based upon a lifecycle approach as specified in IEC61508, and provides an evidence gathering tool in the form of a comprehensive set of questions covering all relevant aspects relating to the company and the product under review.

Alarm annunciators

A key component in nuclear safety systems is the alarm annunciator, considered a vital tool in modern safety systems because they provide an additional layer of protection in the safety strategy on the plant.

Alarm annunciators are simple to deploy, which provides an easily verifiable safety function in the system. They also provide early warnings to operators of a potential plant upset that can often allow intervention before the upset occurs. The involvement of the operator also provides a sophisticated analysis capability to events that may not have been predicted at plant design.

Modern alarm annunciators such as the Omni16C are SMART instruments, and so the verification of these products to meet nuclear requirements is imperative.

The result

The Omni16C has been the alarm annunciator of choice at Sellafield and other major UK nuclear facilities for a number of years. According to Omniflex, the Omni16C was the first alarm annunciator in the world to be certified to SIL1 in accordance with IEC61508. This product has provided reliable service and, from the Omniflex statistics gathered over the years, certainly qualifies as ‘proven in use.’

“We have been very happy with the performance of the Omni16C,” said Mike Hadfield, programmable electronic systems centre of expertise leader at Sellafield. “The new Emphasis tool created an opportunity for us to formally substantiate the reliability of this important product.”

Sellafield approached Omniflex with a view to subjecting the Omni16C to the Emphasis program.

“Exposing your books to outside scrutiny is always a risk,” said Gary Bradshaw, Omniflex UK Director, “but our good relationship with Sellafield, and the proven performance of the Omni16C gave us confidence to proceed with this audit.”

A team from Sellafield visited the Omniflex factory and conducted a thorough review of the design and production methods of the Omni16C. Both the hardware and the ­software were evaluated using the Emphasis tool to IEC61508 SIL1.

“The Emphasis tool provides us the rigour to evaluate the software embedded in SMART instruments,” said Paul Caspall-Askew, PES Team Leader, Sellafield. “The software development process employed at Omniflex as well as the Omni16C test methods were thoroughly reviewed using this tool.

“We found sufficient evidence to justify the SIL1 claim made by the company, and are now satisfied that the Omni16C is suitable for use in the UK nuclear industry.”

Omniflex and the Omni16C passed the rigorous audit without any corrective actions required.

For more information contact Ian Loudon, Omniflex, +27 (0)31 207 7466,,


Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Time synchronise your key remote sites
November 2019, Omniflex Remote Monitoring Specialists , Sensors & Transducers
Managing processes where root cause identification is rapidly identified can generate substantial savings though improved productivity and implementation of planned preventive maintenance schedules. Knowing ...

Omniflex eases mine water compliance
October 2019, Omniflex Remote Monitoring Specialists , System Integration & Control Systems Design
Water licences carry a ‘Burdon of Proof’ that the licence holder will not harm the environment or the water system through its activities. This covers the use of water from the system and the responsible ...

Alarm system upgrade from Omniflex
September 2019, Omniflex Remote Monitoring Specialists , IS & Ex
Fiddler’s Ferry Power Station was constructed by the CEGB (Central Electricity Generating Board) in the UK and came into full operation in 1973. It has four 500 MW sets, giving a total generating capacity ...

Water level system controls cathodic protection
August 2019, Omniflex Remote Monitoring Specialists , Level Measurement & Control
Corrosion Control Services is a leading specialist in the design, installation, commissioning and monitoring of cathodic protection. CCSL carries out works on reinforced concrete structures, historic ...

Powerterm P PSU: priced to meet tight budgets
August 2019, Omniflex Remote Monitoring Specialists , Electrical Power & Protection
The Powerterm P range of DIN rail mount 24 VDC power supplies are specifically designed for industrial instrumentation applications. Use of carefully selected long-life components and conservative design ...

Will the IIoT kill scada, or lift it to new heights?
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Adroit Technologies , SCADA/HMI
Dave Wibberley, managing director, Adroit Technologies, shares his views on where scada is headed in the era of the Industrial Internet of Things.

Big Data enabled by Omniflex IIoT solutions
Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Omniflex Remote Monitoring Specialists , Fieldbus & Industrial Networking
Omniflex specialises in ‘out-of-the-box’ remote monitoring solutions based on years of industrial plant networking experience, from last mile connection to mainstream Ethernet backbones. The Teleterm ...

Linearise all your signals
July 2019, Omniflex Remote Monitoring Specialists , Industrial Wireless
Signal conditioners have progressed over the years to become mainstream protection front ends for PLC and DCS control systems. They provide signal isolation and protection from the harsh plant conditions ...

Merging control and telemetry
June 2019, Omniflex Remote Monitoring Specialists , Industrial Wireless
Wireless telemetry and control in plants have become a necessity with the data acquisition requirement of modern plant control to lift performance and compliance. In-plant cabling costs often push the ...

Collaborative robots
Africa Automation Fair 2019 Preview, Cobots , SCADA/HMI
Cobots is showcasing its range of collaborative robots. These robots make it simple and affordable for humans and machines to work together without a safety cage. Cobots can easily be implemented in small ...