classic | mobile
 

Search...

SA Instrumentation & Control Buyers' Guide

Technews Industry Guide - IIoT 2018

Technews Industry Guide - Maintenance, Reliability & Asset Optimisation

 

Yokogawa’s alarm shelving capability
May 2018, System Integration & Control Systems Design


Alarm shelving is an important tool to help operators manage nuisance alarms. It is intended to temporarily hide alarms that operators feel are irrelevant or distracting, thus enabling them to maintain focus on those that require more urgent attention. The presence of nuisance alarms can desensitise operators causing them to ignore important alarms or to misdiagnose a situation. It is also a common contributor to alarm management incidents. With the release of the IEC 62682 standard ‘Management of alarm systems for the process industries’, alarm shelving has become a required control system functionality.

Yokogawa’s CAMS solution

Alarm shelving is a safe and secure way for the operator to temporarily remove a nuisance alarm from view until the underlying problem can be corrected. Much of the potential for nuisance alarms can be ‘designed out’ of the system via alarm rationalisation and application of advanced alarm design techniques. However, since processes and sensors change over time, it is inevitable that nuisance alarms will develop. Common causes include instrument malfunctions, temporary operating modes (start-up and shut-down), lack of maintenance, or operational changes (such as a different feedstock). Thus, alarm shelving is a very powerful, useful, and now required, alarm management tool. With CAMS (consolidated alarm management system), Yokogawa users have powerful and flexible alarm shelving capability built-in to their distributed control system.

Although the concept of alarm shelving has been around for some time, it has evolved over the years. The EEMUA 191 guideline contained a significant discussion about it when it was first released in 1999. Yokogawa was an early adopter of this functionality, introducing alarm shelving as part of CAMS in 2006. Shelving was codified with the release of the ISA-18.2 and IEC 62682 standards, which define alarm shelving as one of three forms of alarm suppression: the act of preventing the annunciation of the alarm to the operator when the alarm is active. The three types of alarm suppression are:

• Designed: alarm annunciation to the operator is prevented based on plant state or other conditions.

• Shelving: temporarily suppress an alarm, initiated by the operator, with engineering controls to reinstate the alarm.

• Out of service: state of an alarm during which the alarm indication is suppressed, typically manually, for reasons such as maintenance.

Shelving is characterised by its temporary nature (alarms are not suppressed indefinitely), the use of engineering controls to ensure the alarm is reinstated, and that it is initiated by, and under control of, the operator. Shelving is different from disabling or deactivating the alarm (e.g., using ‘alarm off’ or ‘detection disable’ in CAMS). The act of shelving an alarm temporarily moves it from the alarm summary display to another predefined message display area called a shelf. It stays on the shelf until the maximum suppression time is reached or the alarm has cleared (configurable in CAMS). Thus, the alarm is never ‘gone’; it will automatically come back after a period of time. Its status is maintained, tracked, and visible within the CAMS system. This is different from when an alarm is ‘disabled’, in which case it must be tracked outside of the control system and if forgotten about, may never be re-enabled.

CAMS provides powerful capabilities for implementing, using, and controlling alarm shelving. To ensure shelving is used appropriately, operators should be well trained on the purpose and procedures. For instance, a review of shelved alarms should become part of daily operations using pre-defined reports. KPIs for the number of shelved alarms, total shelving duration, and number of times an alarm has been shelved should be established in the alarm philosophy, and evaluated regularly along with other alarm system KPIs. EEMUA 191 recommends that the number of shelved alarms be less than 30.

Alarm shelving is an important tool for helping operators deal with nuisance alarms. Yokogawa was among the first DCS suppliers to provide alarm shelving with the CAMS system, which remains an industry benchmark for this type of functionality. CAMS is a powerful and flexible system that allows alarm shelving to be tailored to the requirements of plant operations.

The Alarm Shelving eBook from Yokogawa can be downloaded at http://bit.ly/YokoCAMS

For more information contact Christie Cronje, Yokogawa South Africa, +27 (0)11 831 6300, christie.cronje@za.yokogawa.com, www.yokogawa.com/za


Credit(s)
Supplied By: Yokogawa South Africa
Tel: +27 11 831 6300
Fax: +27 11 86 411 8144
Email: info@za.yokogawa.com
www: www.yokogawa.com/za
Share via email     Share via LinkedIn   Print this page

Further reading:

  • Giving back control to RCL Foods’ Pongola plant
    July 2018, Control Software Solutions, System Integration & Control Systems Design
    RCL Foods’ Pongola sugar mill is situated in northern KwaZulu-Natal and was operating a proprietary DCS that was installed in 1980. This obsolete and antiquated system resulted in unacceptable production ...
  • Controlling the IIoT
    Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Schneider Electric South Africa, System Integration & Control Systems Design
    How the Industrial Internet of Things is changing the role of the control engineer.
  • Aspects to consider when securing ­industrial automation control system networks
    Technews Industry Guide: Industrial Internet of Things & Industry 4.0, RJ Connect, System Integration & Control Systems Design
    The most common examples are PLCs DCSs and scada systems. Such networks are known as industrial automation control systems. The main benefit of an IACS is that it allows greater efficiency by facilitating ...
  • Yokogawa adds network functionality
    July 2018, Yokogawa South Africa, PLCs, DCSs & Controllers
    Yokogawa has added a network function to the UM33A digital indicator with alarms, a product in the UTAdvanced controller series. With this function, a single UM33A digital indicator can receive, process ...
  • Yokogawa’s cybersecurity solutions
    Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Yokogawa South Africa, IT in Manufacturing
    Cybersecurity is a hot topic in the industrial automation world and includes network and system security. Yokogawa has strengthened its product line to face these challenges by strengthening its cyber ...
  • Yokogawa launches amnimo
    Technews Industry Guide: Industrial Internet of Things & Industry 4.0, Yokogawa South Africa, News
    Development of new services that will leverage IIoT architecture.
  • Afrilek optimises boiler control at KwaZulu-Natal plant
    June 2018, Afrilek Automation, System Integration & Control Systems Design
    UCL Company, a diverse agricultural operation based in Dalton, KwaZulu-Natal, has expertise in wattle bark extract exports, sugar cane production and pine lumber. The company identified a need to upgrade ...
  • Yokogawa’s open scada solution
    June 2018, Yokogawa South Africa, SCADA/HMI
    Scada systems are typically used for supervisory monitoring and control of remote and geographically distributed assets through a more open platform for interfacing with several makes and types of equipment ...
  • Yokogawa releases Plant Resource Manager R4.01
    June 2018, Yokogawa South Africa, IT in Manufacturing
    New maintenance and operations support function displays statistical information on the status of all plant devices.
  • Modern electromechanical machine design
    June 2018, Parker Hannifin - Sales Company South Africa, System Integration & Control Systems Design
    Engineers from the older generation will remember the days when machine design had to be based around catalogued electromechanical actuators. Variations from standard were rare, in addition to being expensive. ...
  • Ai2SA replaces HMI on legacy Mitsubishi A series PLC
    June 2018, Ai2SA, System Integration & Control Systems Design
    Architects Integrating Industry (Ai2SA), which specialises in ‘optimally managing and scoping industrial systems projects’, was recently contracted to replace a faulty HMI on a legacy Mitsubishi A Series ...
  • Improved protection against under- and over-pressurisation of safety devices
    June 2018, Yokogawa South Africa, Sensors & Transducers
    Recommended good practice for subsea production systems require sensors to be installed that measure pressure safety high (PSH), to provide over-pressure protection on downstream vessels in a production ...

 
 
         
Contact:
Technews Publishing (Pty) Ltd
1st Floor, Stabilitas House
265 Kent Ave, Randburg, 2194
South Africa
Publications by Technews
Dataweek Electronics & Communications Technology
Electronic Buyers Guide (EBG)

Hi-Tech Security Solutions
Hi-Tech Security Business Directory

Motion Control in Southern Africa
Motion Control Buyers’ Guide (MCBG)

South African Instrumentation & Control
South African Instrumentation & Control Buyers’ Guide (IBG)
Other
Terms & conditions of use, including privacy policy
PAIA Manual





 

         
    classic | mobile

Copyright © Technews Publishing (Pty) Ltd. All rights reserved.