Project & Industry
March 2026
System Integration & Control Systems Design
Project: Upgrading essential automation and SCADA systems at a coal mine.
Outcome: A modern, stable automation and SCADA environment with reduced technical debt and easier support, ready for expansion.
Challenge: Outdated SCADA and TIA Portal created licensing risks.
Solution: PCS Global rebuilt the system with WinCC V8.1, upgraded to TIA Portal V20, unified the infrastructure using Siemens Simatic IPCs, and enhanced the SCADA platform, all while maintaining operations.
Technology: Siemens TIA Portal V20; WinCC V8.1; Siemens Simatic IPCs.
Location: Ogies, Mpumalanga
Improvement: Validating environments earlier and testing compatibility more thoroughly can lower implementation risk in production settings.
Unique Selling Proposition: PCS Global specialises in practical, engineer-led modernisation of live, production-critical systems that reliably work in real-world operations.
Further reading:
PCS Global
System Integration & Control Systems Design
Project and industry:
PCS Global led a digital infrastructure initiative in a southern African data centre setting, aiming to merge several essential operational systems into one cohesive platform.
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Seamless migration from ET 200M to ET 200SP HA for future-ready automation
System Integration & Control Systems Design
Project and industry:
Moore Process Controls undertook a modernisation initiative spanning the mining, petrochemical, and oil & gas sectors. This project involved upgrading legacy Siemens ET200M I/O
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Proconics Modernises Refinery Tank Automation with Compliance-Focused, Brownfield Upgrades
System Integration & Control Systems Design
Project & Industry
Proconics was engaged to modernise automation and SCADA systems across a refinery tank farm. The project involved complex brownfield integration, aligning new automation with existing
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Major digital transformation project for Isuzu Motors
System Integration & Control Systems Design
Isuzu Motors South Africa, in partnership with NoMuda and S4 Integration, has kicked off a major two-year digital transformation project to modernise its production environment.
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Modernising Vertical Filter Press Machines with Future-Focused Control Systems
System Integration & Control Systems Design
Project and Industry
Pressure Filter Specialists approached us to modernise vertical filter press machines for the Minerals and Metals industry. The goal was to improve reliability, reduce downtime,
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Project & industry
System Integration & Control Systems Design
Project and Industry
This project involved delivering a complete electrical, instrumentation, and automation solution for a new OEM drum-twister machine, replacing an ageing unit in a major cabling production
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It’s a risky business not to challenge standard language
System Integration & Control Systems Design
On the surface, contracts all look alike. Once you’ve seen one, you’ve seen them all, or so it seems. Maybe so, but hidden within the standard language can be language that shifts the other party’s risk to you.
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Containerised Electrical & Control System Powers Paste Plant in Botswana
System Integration & Control Systems Design
Delivering a complete, containerized solution for a mine’s paste plant in Botswana, this project stands as a model of modern EC&I execution — integrating electrical, control, and automation systems into
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Control system upgrade: Smelting
SAM Systems Automation & Management
System Integration & Control Systems Design
Systems Automation & Management recently completed a major control system upgrade in the smelting industry. The project was delivered on budget and achieved a positive ROI for the client.
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Gottwald drives upgrade: Ports and harbours
Abacus Automation
System Integration & Control Systems Design
In the ports and harbours sector, Abacus Automation completed a significant modernisation of a Gottwald crane, improving both operational reliability and serviceability.
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