Editor's Choice


Enhancing cybersecurity for connected serial devices

July 2025 Editor's Choice

Industrial network security is not a luxury option, it is a necessity. A spate of recent cyberattacks targeting critical infrastructure has underlined the need for industrial organisations to prioritise cybersecurity. No matter which industry you are in, potential threats are everywhere. Recent incidents include hackers shutting down a fuel pipeline in the USA and demanding millions of dollars in ransom payments, and a ransomware attack taking the self-service ticketing machines of a UK railway company offline. Needless to say, these types of cyberattacks lead to tremendous cost and inconvenience to industrial operators and their end users. To make matters worse, predicting where the next cyberattack is going to strike is almost impossible, meaning that anyone or anything connected to a network can be a target.

To enhance network security, you can replace your equipment with newer models that feature embedded security functionality. However, replacing your equipment will be costly and involve tremendous effort in deployment and installation. Besides, your legacy equipment is most probably still in good working condition. A more realistic option is to update the security patches of your existing equipment. Unfortunately, some legacy equipment uses legacy operating systems that do not support the latest security patches anymore − Windows XP is one such example. In this article, we will discuss the challenges industrial operators face and the solutions that enhance cybersecurity with minimal efforts.

Challenges to secure your edge networks

To improve operational efficiency, industrial operators must take advantage of the capabilities of today’s networks to realise real-time remote monitoring. However, it also means that your field devices can’t be air-gapped any longer. Your first challenge is connecting your legacy equipment, which uses RS-232/422/485 communications, to your local area network (LAN) or the internet, which uses Ethernet communications. Serial-to-Ethernet devices such as serial device servers or protocol gateways can connect your serial-based equipment to Ethernet-based networks. Once your legacy devices are connected, security concerns unfortunately raise their ugly head, especially if your connection doesn’t have proper protection. Therefore, it is essential to find a secure serial-to-Ethernet device that ensures secure connectivity without replacing your existing serial devices.

How to choose a secure serial-to-Ethernet device

Nowadays, security standards such as IEC 62443 and NERC CIP are available to help you secure your network infrastructure. These security standards include guidelines that help you verify qualified networking devices and component suppliers. Thus, it is easy to find a secure serial-to-Ethernet device that complies with industry security standards. Moxa is an IEC 62443-4-1 certified networking solution provider and the security design of our serial-to-Ethernet devices is based on the IEC 62443-4-2. With security embedded functions, our serial-to-Ethernet devices enhance network security and reduce the chances of unwanted actors accessing your serial equipment through our devices.

Real-world examples: Enhancing cybersecurity with Moxa’s solutions

Our secure serial device servers and protocol gateways have helped our customers ramp up their connectivity security in a variety of industrial applications. To show you how we have helped our customers enhance cybersecurity, we provide you with two real-world examples, showcasing how our NPort 6150 serial devices servers and MGate MB3000 protocol gateways strengthen cybersecurity in the energy industry.

Ramping up connectivity security for hundreds of gas stations

A customer owning over 600 gas stations in the USA required real-time monitoring of the levels in their oil tanks with automatic tank gauge (ATG), usually with serial interfaces, to schedule inventory replenishments as needed at remote sites. They also needed data from POS terminals at gas pumps to be sent back to the store for transaction processing and records. These connectivity requirements were security sensitive. Information regarding the tank levels needed to be well secured so that it could not be manipulated, and the POS data contained confidential information about consumers, which required protection. To enhance connectivity security, the connection between the gas station and the in-store IT room needed to be protected. In addition, to ensure the connected devices were operating at accepted security levels, IT personnel were required to execute vulnerability scans periodically to update firmware and security patches, keeping the communication systems safe.

Our NPort 6150 serial device servers feature basic security functions such as user authentication and accessible IP list to ramp up device security with device access control. During operations, our products support a data-encryption function to enhance transmission security when sending serial data over Ethernet. To make the daily maintenance easy for IT personnel, our NPort 6150 serial device servers support tools to make the configuration and management of many devices easy.

Enhancing cybersecurity for data centres

A data centre service provider and its data centres have been frequent targets of cyberintruders, resulting in data losses and significant penalties over the past five years. To reduce the chances of being hacked, cybersecurity has become a corporate-level initiative for them. Its security risk assessment does not focus solely on vulnerabilities in the server rooms but also extends to all network entry points, including the power sources that supply the server rooms.

To monitor power usage and quality the power supply equipment, including switchgears, PDUs and UPSs, connect to networks so that operators can receive real-time information. Our MGate MB3000 protocol gateways bridge communication between serial-based Modbus RTU devices such as power meters used inside power supply equipment, and Ethernet-based scada systems in the control centre. When corporate IT personnel are required to perform a vulnerability scan they must scan thousands of MGate MB3000 protocol gateways so that they can take immediate action if they identify a vulnerability.

To make IT personnel’s work easier, Moxa also performs vulnerability scans periodically and, if needed, takes necessary action such as updating security patches and firmware to reduce potential threats. In addition, our MGate MB3000 protocol gateways feature an easy-to-use configuration tool in both GUI and CLI format helping OT and IT users easily handle mass firmware updates. Our MGate MB3000 protocol gateways not only allow our customers to monitor power usage in their serial-based devices but also ease their security concerns and daily operation efforts at the same time.

With over 30 years of experiences in developing serial connectivity solutions, RJ Connect and Moxa are committed to providing secure serial-to-Ethernet solutions to fulfil your future demands in a variety of industrial applications.

For more information contact RJ Connect, +27 11 781 0777, sales@rjconnect.co.za, www.rjconnect.co.za


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Reinventing grain silo management
VEGA Controls SA Editor's Choice
The VEGAPULS 6X radar sensor is designed for continuous level measurement to help overcome the challenges faced by storage in grain silos.

Read more...
Trends in humanoid robots
Editor's Choice
Humanoid robots are increasingly viewed less as futuristic prototypes and more as a practical route to bring artificial intelligence into human-designed environments.

Read more...
Four futures for AI: The choices we need to make now
Editor's Choice IT in Manufacturing
AI is everywhere and its implications are now structural. The question is no longer whether AI will matter, but what kind of society it will shape.

Read more...
Modular control platform for the hydrogen industry
Beckhoff Automation Editor's Choice Electrical Power & Protection
With a seamless modular control solution from Beckhoff featuring over 500 data points and numerous ELX series terminals with intrinsically safe interfaces, Greenlight Innovation is breaking new ground in hydrogen testing.

Read more...
Loop signature Part 2-3: Feedforward Control: Part 2
Michael Brown Control Engineering Editor's Choice Fieldbus & Industrial Networking
Feedforward control tuning is not nearly as critical as feedback tuning, and fairly simple models are usually fine for the purpose in hand.

Read more...
Proactive treatment of industrial boiler water
Editor's Choice
As water treatment is a critical aspect of industrial boiler management and potentially one of the greatest operational risk points, AES relies on close partnerships with third-party industrial water treatment specialists. These act as important safety nets.

Read more...
Giant super atoms unlock a toolbox for quantum computers
Editor's Choice IT in Manufacturing
In the pursuit of powerful and stable quantum computers, researchers at Chalmers University of Technology, Sweden have developed the theory for an entirely new quantum system based on the novel concept of giant super atoms.

Read more...
Siemens sets out Africa’s mining future
Siemens South Africa Editor's Choice News
The Mining Indaba in Cape Town brought industry leaders together to explore how the sector can unlock long-term value. Sabine Dall’Omo, CEO of Siemens sub-Saharan Africa, joined the conversation.

Read more...
Cybersecure, futureproof and resilient connectivity in mining and manufacturing
RJ Connect Editor's Choice IT in Manufacturing
Digital transformation is no longer a strategic ambition in mining and manufacturing, it is operational reality. The result is unprecedented efficiency and visibility, but also heightened cybersecurity risk.

Read more...
Understanding Festo Automation Experience
Festo South Africa Editor's Choice
Festo’s automation portfolio delivers solutions that help manufacturers increase productivity, flexibility and reliability while reducing lifecycle costs. Central to this portfolio is Festo Automation Experience, a unified automation platform that combines modern control technology and industrial intelligence to meet the needs of today’s smart production systems.

Read more...









While every effort has been made to ensure the accuracy of the information contained herein, the publisher and its agents cannot be held responsible for any errors contained, or any loss incurred as a result. Articles published do not necessarily reflect the views of the publishers. The editor reserves the right to alter or cut copy. Articles submitted are deemed to have been cleared for publication. Advertisements and company contact details are published as provided by the advertiser. Technews Publishing (Pty) Ltd cannot be held responsible for the accuracy or veracity of supplied material.




© Technews Publishing (Pty) Ltd | All Rights Reserved