Editor's Choice


Water and wastewater treatment in the digital age

May 2022 Editor's Choice Analytical Instrumentation & Environmental Monitoring

The water treatment industry has evolved over the last 20 years. In the past, water and wastewater operations relied on large teams of maintenance and operations staff to carry out time-consuming manual measurement activities to ensure that plant and networks were operating safely.

Technological innovation has introduced a variety of connected devices and systems that provide plant owners with the ability to modernise their water treatment plants for remote operation in order to help meet market demands and increase operational productivity, accuracy and efficiency.

Population growth, industrialisation and climate change intensify water scarcity. Communities across the world have an urgent requirement for safe, reliable and affordable water and wastewater services. The demand for these services is non-cyclical – governments, municipalities and the private sector will continue to invest in new and existing infrastructure to meet the increase in population and demand. Investment in proven best-practice solutions is crucial for successful operations improvement and capital expenditure justification.

A country that cannot afford to waste water

Per a 2020 research report from GreenCape, South Africa is ranked as the 30th driest country in the world. Behind unemployment, which was then at a rate of 29% (according to the World Economic Forum), the country’s water crisis was ranked as the second highest risk for doing business here. SA is a water-scarce country characterised by uneven rainfall distribution, and extreme climate and evaporation rates that often exceed precipitation.

The country has a reliable yield (i.e. supply from current infrastructure) of around 15 billion kl/year (at 98% assurance of supply – or 2% annual probability of supply failure), of which the majority is from surface water (68%) and return flows that support surface water (13%). Agriculture is the largest water-intensive sector (62%), followed by municipalities (27%) which include residential, commercial and industrial water users. The relative proportion of municipal and agricultural use differs between provinces and municipalities, depending on settlement patterns and the local economy.

A more recent model of future water balance for South Africa indicates that if planned additional water supply is taken into account and if realistic water efficiency is achieved, the gap between supply and demand can be narrowed significantly by 2035. These new supply sources are mainly groundwater, desalinated seawater in coastal areas and wastewater reuse.

While total demand is projected to increase despite higher efficiency, and planned augmentation schemes can narrow the supply gap, it is important to note that the augmentation sources are diversified. Climate change models predict that SA will receive less rainfall, exacerbated by a growing incidence of extreme climate events.

The GreenCape report forecast that by 2050, many parts of South Africa (including major industrial zones) are expected to be vulnerable to water supply risks. An estimated 40% of South Africa’s wastewater was untreated as of 2018, and of the 824 wastewater treatment works in the country, roughly 30% were in a critical state and a further 20% were in a poor state. The resulting raw water pollution presents a significant environmental challenge, as well as a health and socio-economic risk to poor communities that access water directly from rivers.

It is estimated that around R90 billion per year of investment is needed in water and sanitation infrastructure over the 2020-2030 period in order to ensure reliable water supply and wastewater treatment. This includes refurbishing and upgrading existing infrastructure, and new infrastructure to support population and economic growth.

Budgeted funding of R50,1 billion in 2018/19 fell well short of what is required, but estimated medium-term budgets indicate that the national government has plans in place to reduce the shortfall. Public funding gaps provide an opportunity for private sector financing of water and sanitation projects.

Implementing practical solutions

Endress+Hauser believes that the water and wastewater industrial community should look to the Internet-of-Things (IoT) for technologies and solutions tailored for the improvement of their operations. The IoT landscape connects digital objects such as sensors and flowmeters to the Internet, turning them into ‘smart’ assets that can communicate with users and application systems. This allows for more efficient process control and optimised network management. General water monitoring operations that were previously manual and inefficient can now be automated, continuously reporting on their own status in real-time.


Proline Promag W800.

Endress+Hauser is a partner that understands the needs and demands of the water industry, and has prioritised the creation of practical solutions to meet customer’s needs while supporting optimal operations. Netilion Water Network Insights is one of the company’s cloud-based solutions that is a certified and vendor-independent IIoT ecosystem. This solution helps users to continuously monitor and improve their processes and procedures, whether in the field or in the control centre.

Netilion Water Network Insights enables customers to optimise their processes across the entire water cycle while collecting all important measuring variables and displaying the data in a customisable visualisation. This facilitates rapid reaction to incidents and savings on operating and energy costs.

Water’s journey is endless. It often travels long distances through huge pipelines in remote areas without any other infrastructure. To guarantee sufficient water quantity and quality, active management is needed. This is where Endress+Hauser’s battery-powered Promag W 800 makes life easier. It provides everything needed to maintain full compliance with legal requirements while increasing operational efficiency.

Whether in urban or remote areas, in a desert or in the tropics, the accurate measurement and billing of drinking and process water consumption is becoming increasingly important. Endress+Hauser developed the new Promag W 800 to be battery-powered precisely for such applications. This electromagnetic flowmeter allows versatile and autonomous use even in locations without electrical power infrastructure, such as areas with sea, river, spring or ground water; distribution networks and transfer stations; and irrigation systems.

Water quality monitoring is also an important aspect for water and wastewater plant managers. It consists of several key parameters (pH, turbidity, free chlorine, etc.) to ensure that drinking water is safe or that treated wastewater meets environmental guidelines. These parameters are measured either online by process instrumentation or by manual grab-sampling, which may examine a composite sample over a weekly period. Most modern treatment plants will have automated online monitoring systems at their outlet, while the distribution network may be largely untouched. With ad hoc or manual measurement, it’s easy to miss a pollution event which may cause environmental damage or harmful effects on the local population’s health.


(SWAS) Steam and Water Analysis System.

Online monitoring in the distribution network ensures that water quality is continuously measured. Real-time warning of pollution events is possible to ensure that they are quickly resolved and that downstream operations are not adversely affected. Furthermore, online monitoring parameters can be used as inputs for network asset condition assessment, for example pH and conductivity levels in wastewater pump stations. This can allow for further improvement to network operations.

Ready to transform your water network with IoT?

IoT technology solutions like Netilion can provide enormous benefits that were previously not possible. The volume of information that can now be transmitted is truly astounding, as are the advanced data visualisation solutions that decrypt this information and turn it into valuable outcomes for numerous stakeholders.

Whether in densely populated or remote regions, Netilion Water Network Insights ensures full transparency in water networks around the clock, and can be used for reliable monitoring of water quantity as well as other parameters like pressure, temperature and level. The solution connects all levels of a water supply system and offers service providers and water associations a tailormade solution from a single source. These include everything from field devices and components, to data transfer, recording, archiving and evaluation, as well as unique forecasting functions.

In these testing times of declining water security, IoT technology has been proven to boost operational efficiency and inform smart investment decisions. As utilities make strides in their use of IoT technology, they are encouraged to partner with Endress+Hauser so as not be left behind.


Credit(s)



Share this article:
Share via emailShare via LinkedInPrint this page

Further reading:

Pressure sensors for hygienic applications
ifm - South Africa Editor's Choice Pressure Measurement & Control
ifm’s new PI1xxx series offers measuring ranges from vacuum to 100 bar, communication via IO-Link 1.1, and resolution close to 20 000 steps.

Read more...
Beckhoff upgrade is music to Vienna State Opera’s ears
Beckhoff Automation Editor's Choice
The sound system that had been in continuous use for over 20 years could no longer keep up with the sound standards set by modern systems.

Read more...
How utility instrumentation can benefit your plant
Endress+Hauser South Africa Analytical Instrumentation & Environmental Monitoring
An auxiliary plant instrument reading has to be available on demand, otherwise potentially serious problems may remain hidden.

Read more...
Loop Signatures 12: Digital controllers – Part 4: The I term
Michael Brown Control Engineering Editor's Choice System Integration & Control Systems Design
Generally, as PLCs sometimes do not handle PIDs well, I always do some tests on them to check on the operation of their control loops.

Read more...
Festo unveils world’s first pneumatic cobot
Festo South Africa Editor's Choice
The innovation aims to begin a new era in human-robot collaboration, at a price point that suits even small and medium-sized companies.

Read more...
Risk assessments accelerate Booyco PDS adoption
Editor's Choice System Integration & Control Systems Design
As mines systematically assess the risks related to their trackless mining machinery, they increasingly see the value in proximity detection systems.

Read more...
Turning pollution into gold
RJ Connect Editor's Choice
Streamline Innovations’ Valkyrie redox process leverages the convergence of IT and OT technology to create a sustainable, economical solution.

Read more...
Enhancing worker safety with mobile solutions
Pepperl+Fuchs Editor's Choice
Smartphones and tablets enable companies to improve not only their productivity, but also the safety of their employees.

Read more...
Is your manufacturing plant ready for IoT?
Editor's Choice Fieldbus & Industrial Networking IT in Manufacturing
Pockets of IoT exist in manufacturing plants today; the challenge is to fully digitalise the entire plant.

Read more...
Control loop: Case History 182 - A temperature cascade control loop that didn’t work
Michael Brown Control Engineering Editor's Choice System Integration & Control Systems Design
The problems encountered in a heater outlet temperature control in a petrochemical refinery were causing considerable difficulties for the operators. Here is another wonderful example of the power of cascade control, even with a really bad control element.

Read more...